Mechanical Properties of Topologically Interlocked Structures with Elements Produced by Freeze Gelation of Ceramic Slurries

Abstract In the present paper, the force‐fit connection of discrete ceramic components by means of geometrically interlocking surfaces is studied. These surfaces possess a concavo‐convex topology permitting assembly of structures in which each individual element is kinematically locked by its neighbors. Such structures have a tuneable bending stiffness, allow for large deformations and are tolerant to missing or destroyed elements. These properties of topologically interlocked structures make them particularly attractive in construction with brittle materials. The elements used were produced by freeze gelation of ceramic slurries, leading to near net shape with the coefficient of shrinkage below 3%. It is shown that planar assemblies of interlocked ceramic elements can withstand flexural deflections up to a ten‐fold of those a solid plate from the same material can sustain. The response of these structures to concentrated load can be divided into an elastic and a quasi‐plastic, i.e., irreversible, part. After the point of maximum load, the interlocked structures investigated were still able to withstand further deformation, whereas solid plates showed brittle failure.