The evolution of dislocation microstructure in electron beam melted Ta-2.5W alloy during cold rolling

Abstract The evolution of dislocation microstructure in electron beam melted Ta-2.5W alloy was investigated by transmission electron microscope (TEM). Long straight dislocations and dislocation loops are formed in Ta-2.5W alloy cold-rolled by 5%. A set of long, continuous extending planar boundaries (EPBs) are formed when the reduction reaches 20%. In the early stage of development, EPBs are fragmented, diffused and curved, which are connected by non-crystallographic cells boundaries to maintain their continuity. The straight segments of EPBs are usually parallel with the trace of {110}, and incline at about 25–35° to the rolling direction (RD). Two groups of EPBs are formed in a grain when the reduction is larger than 30%. The dislocations within EPBs tend to rearrange themselves with increasing strain in a sequence, from tangled dislocations, followed by parallel long straight screw dislocations and finally into dislocation nets, which a re composed by 1/2 and [100] type dislocations. The relaxation process of dislocations and the interaction of dislocations with EPBs make EPBs appear wavy and deviate from the trace of slip planes.