journal article·2024-08

Interfacial structure and formation mechanism of 90 W-7Ni-3Fe/steel using co-sintering method

Shangru Meng, Qingshan Cai, Yunzhu Ma, Wensheng Liu, Wentan Zhu

Publisher page

Abstract

In this study, we proposed a powder metallurgy method to develop an interlocking interface in tungsten heavy alloy/steel composites, which is achieved by co-sintering technology using tungsten heavy alloy and steel powders with a large difference in particle size. The interfacial microstructure evolution and mechanical properties of the co-sintered joint as a function of co-sintering temperature were investigated systematically. Results showed that a well-bonded interlocking interface was formed along the steel particles as a result of the tungsten heavy alloy particles filling in the gaps between two neighboring steel particles. The co-sintered joint contains four regions: the W alloy matrix, the Fe 3W 3 C layer, the Ni-affected layer, and the steel matrix. Based on the microstructural characterization, the interface formation mechanism and reaction layer growth behavior are discussed in depth. Benefitting from the interlocking structure, the highest tensile strength of the co-sintered specimen is 265 MPa, which is 66% higher than that of the non-interlayer joint obtained by diffusion bonding method. Moreover, its performance is better than that of some W alloy/steel with an interlayer. This technique offers a potential method for the efficient preparation of a W alloy/steel composite structure with outstanding properties.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (51)

Show source-provided references
1. Superior strength-ductility synergy in a novel tailored Zr-based particle-strengthened medium W content alloys10.1016/j.compositesb.2022.109817 ↗
2. Hot deformation behaviors of low-alloyed ultrahigh strength steel 30CrMnSiNi2A: microstructure evolution and constitutive modeling
3. Interfacial microstructure and mechanical properties of tungsten alloy/steel diffusion bonding joint using CrFeCoNiCu high entropy alloy interlayer10.1016/j.matchar.2023.112837 ↗
4. Microstructure and tensile strength of the bonded interfaces and parent materials in W/ODS steel joints fabricated by direct SSDB10.1007/s11661-021-06335-0 ↗
5. Influence of FeW intermetallic compounds on fracture behavior of steel/tungsten HIP diffusion bonding joint: experimental investigation and first-principles calculation10.1016/j.jmapro.2020.03.054 ↗
6. Interfacial microstructures, residual stress and mechanical analysis of hot isostatic pressing diffusion bonded joint of 93W–4.9Ni–2.1Fe alloy and 30CrMnSiNi2A steel10.1016/j.fusengdes.2020.111602 ↗
7. Interfacial structure and formation mechanism of tungsten/steel HIP diffusion bonding joints using Ni interlayer10.1016/j.jmapro.2020.02.001 ↗
8. Effect of holding time on the microstructure and strength of tungsten/ferritic steel joints diffusion bonded with a nickel interlayer10.1016/j.msea.2009.04.043 ↗
9. Microstructure, properties, and formation mechanisms of tungsten/steel hot isostatic pressing diffusion bonding joint utilizing a Ni-Si-B interlayer10.1016/j.jmatprotec.2021.117303 ↗
10. Microstructure of the tungsten and reduced activation ferritic-martensitic steel joint brazed with an Fe-based amorphous alloy10.1016/j.fusengdes.2018.11.017 ↗
11. Influence of intermetallic compounds on the microstructure and strength properties of diffusion bonded W–steel joints using Ti/Ni composite interlayer10.1016/j.fusengdes.2018.05.027 ↗
12. Microstructural evolution and mechanical properties in the partial transient liquid phase diffusion bonding of tungsten to steel10.1016/j.ijrmhm.2018.02.002 ↗
13. Femtosecond laser fabricated micro/nano interfacial structures to strengthen CFRPEEK/A6061-T6 FLJ hybrid joints10.1016/j.compositesb.2021.109540 ↗
14. Comprehensive enhancement of the mechanical and thermo-mechanical properties of W/cu joints via femtosecond laser fabricated micro/nano interface structures10.1016/j.msea.2017.04.063 ↗
15. Femtosecond laser fabricated micro/nano interface structures toward enhanced bonding strength and heat transfer capability of W/cu joining10.1016/j.matdes.2016.11.094 ↗
16. Microstructure and performance of graphite/TZM alloy joints with different interfacial structures formed by vacuum diffusion bonding10.1016/j.ijrmhm.2020.105287 ↗
17. Interlocked interface of W–Y2O3/CuCrZr joint obtained by W–Y2O3 surface nanoporosifcation and Cu magnetron sputtering10.1016/j.matchar.2022.112303 ↗
18. Joining CFRP/Ti stacks by directed energy deposition: surface topography effects on interface formation and bonding10.1016/j.compositesb.2022.110365 ↗
19. Enhanced laser direct joining of continuous carbon fiber reinforced polyetheretherketone and titanium alloy with controllable mechanical interlocks10.1016/j.jmapro.2022.12.051 ↗
20. Towards the strength-ductility synergy of Al2O3/Al composite through the design of roughened interface10.1016/j.compositesb.2021.109251 ↗
21. Impact damage tolerance and residual performance of novel interlocked-hybrid structural joints10.1016/j.compositesb.2022.109996 ↗
22. Joining of metals and polymers using powder metallurgy with laser irradiation10.1016/j.jmatprotec.2019.02.012 ↗
23. Enhancing the solid-state joinability of A5052 and CFRTP via an additively manufactured micro-structure
24. Effect of Ni addition upon microstructure and mechanical properties of hot isostatic pressed 30CrMnSiNi2A ultrahigh strength steel10.1016/j.msea.2022.143599 ↗
25. Microstructure characterization and tensile properties of hot isostatic pressed China ultrahigh strength steel10.1016/j.jmrt.2020.10.013 ↗
26. The effects of alloying elements and microstructure on the impact toughness of powder metal steels10.1016/j.msea.2011.12.113 ↗
27. Investigation of tungsten/steel diffusion bonding with Ni–Fe cladding on tungsten substrate10.1016/j.fusengdes.2017.11.014 ↗
28. High-temperature brazing of tungsten with steel by cu-based ribbon brazing alloys for DEMO10.1016/j.fusengdes.2019.02.072 ↗
29. Evaluation of mechanically alloyed cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel10.1016/j.jnucmat.2017.04.033 ↗
30. Effect of brazing temperature, filler thickness and post brazing heat treatment on the microstructure and mechanical properties of W-Eurofer joints brazed with cu interlayers10.1016/j.jnucmat.2020.152117 ↗
31. Diffusion bonding W and RAFM steel with an Fe interlayer by hot isostatic pressing10.1016/j.fusengdes.2020.111796 ↗
32. Microstructural and mechanical characterizations of W/CuCrZr and W/steel joints brazed with cu-22TiH2 filler10.1016/j.jmatprotec.2017.11.056 ↗
33. Effect of Cr and V coatings on W base material in W-Eurofer brazed joints for fusion applications10.1016/j.fusengdes.2020.111748 ↗
34. Cosintering of powder injection molding parts made from ultrafine WC-co and 316L stainless steel powders for fabrication of novel composite structures10.1007/s11661-009-0045-5 ↗
35. Densification and microstructural evolution during co-sintering of Ni-base superalloy powders10.1007/BF02586227 ↗
36. Effects of sintering temperature on interface microstructure and element diffusion of WC-co-Ni-Fe/high-speed steel composites
37. Low temperature co–sintering of tungsten alloy/steel composite structure10.1016/j.ijrmhm.2020.105224 ↗
38. Microstructural characteristics, mechanical properties and interfacial formation mechanism of tungsten alloy/steel composite structure fabricated by HIP co-sintering10.1016/j.matdes.2021.110127 ↗
39. A new strategy to efficiently fabricate tungsten carbide coating on tungsten: two-step interstitial carburization10.1016/j.surfcoat.2020.125579 ↗
40. Characterization of iron-based surface multilayer-structured tungsten carbide composite layers by EBSD and FIB/TEM10.1016/j.surfcoat.2020.126365 ↗
41. The investigation on the fabrication and microstructure of a novel core-shell structure reinforced iron matrix composite10.1016/j.vacuum.2021.110611 ↗
42. Evaluation of phase relationship in W-Fe-C ternary system through symmetry principles and first-principles calculation10.1016/j.matdes.2022.111376 ↗
43. Tensile and impact properties of microwave sintered tungsten heavy alloys10.1016/j.msea.2014.03.130 ↗
44. Takemoto · Philos.Mag. · 2007 · 87 · 161910.1080/14786430600732093 ↗
45. Study on complex precipitation kinetics in Cr- and cu-added nitriding steels by atom probe tomography
46. Molecular dynamics simulations of the diffusion characteristics on the Fe-W interfaces system10.1016/j.fusengdes.2020.111850 ↗
47. Effect of interfacial microstructure evolution on mechanical properties and fracture behavior of friction stir-welded Al-cu joints
48. Analysis of bioinspired non-interlocking geometrically patterned interfaces under predominant mode I loading10.1016/j.jmbbm.2019.04.047 ↗
49. Mechanisms of fatigue crack propagation in metals, ceramics and composites: role of crack tip shielding10.1016/0025-5416(88)90547-2 ↗
50. Mechanisms of fatigue-crack propagation in ductile and brittle solids10.1023/A:1018655917051 ↗
51. Effects of non-planarity on the mixed mode fracture resistance of bimaterial interfaces10.1016/0001-6160(89)90017-5 ↗