Oxygen Reduction on Stainless Steel in Concentrated Chloride Media

In this work, a rotating disk electrode was used to measure the cathodic kinetics on stainless steel as a function of diffusion layer thickness (6 to 60 μ m ) and chloride concentration (0.6 to 5.3 M NaCl). It was found that, while the cathodic kinetics followed the Levich equation for large diffusion layer thicknesses, the Levich equation overpredicts the mass-transfer limited current density for diffusion layer thicknesses less than 20 μ m . Also, an unusual transitory response between the activation and mass-transfer controlled regions was observed for small diffusion layer thicknesses that was more apparent in lower concentration solutions. The presence and reduction of an oxide film and a transition in the oxygen reduction mechanism were identified as possible reasons for this response. The implications of these results on atmospheric corrosion kinetics under thin electrolyte layers is discussed.