Super-high bonding strength of polyphenylene sulfide-aluminum alloy composite structure achieved by facile molding methods
Source abstract
Abstract
Abstract A facile and environmentally friendly technology was proposed to form polyphenylene sulfide (PPS)-aluminum alloy (Al) composite structures with light weight and high interface bonding strength. The Al surface was modified by synergistic treatments of sandblasting and deionized water. The influences of surface roughness and the boehmite structure formed on the Al surface on the interface bonding strength of the molded PPS-Al composite structures were quantitatively discussed. When the relative content of AlOOH generated by the reaction of deionized water with Al was 0.236, the bonding strength increased to 32.3 MPa, which was 2.3 times higher than that of before the treatments. It was found that after annealing, the crystallinity of PPS and the bonding strength of PPS-Al were increased to 51.9% and 35.6 MPa, respectively. The high interface bonding strength can meet most of engineering requirements and has a valuable application potential in the aerospace and automotive fields.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Tribology and Wear Analysis · Additive Manufacturing and 3D Printing Technologies · Mechanical Behavior of Composites
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (39)
Show source-provided references
1. Achieving high-quality metal to polymer-matrix composites joint via top-thermic solid-state lap joining10.1016/j.compositesb.2021.108941 ↗
2. Improved adhesion between stainless steel heating element and PPS polymer in resistance welding of thermoplastic composites10.1016/j.compositesb.2020.107876 ↗
3. Integrated structures from dissimilar materials: the future belongs to aluminum–polymer joints10.1002/adem.202000007 ↗
4. Bonding mechanisms in laser-assisted joining of metal-polymer composites10.1016/j.jajp.2020.100008 ↗
5. Experimental analysis of laser assisted joining of Al-Mg aluminium alloy with Polyetheretherketone (PEEK)10.1016/j.ijadhadh.2018.04.004 ↗
6. Adhesion enhancement of PEEK/6161-T6 FLJ joints via laser surface modification10.1016/j.compositesb.2021.108797 ↗
7. Friction self-riveting welding between polymer matrix composites and metals10.1016/j.compositesa.2019.105624 ↗
8. Joining of aluminum alloy and polymer via friction stir lap welding10.1016/j.jmatprotec.2018.02.043 ↗
9. Mechanism of bonding of AA7075 aluminum alloy and CFRP during friction assisted joining10.1016/j.compstruct.2021.113593 ↗
10. Mechanical behavior of AA5053/polyetheretherketone (PEEK) made by friction assisted joining10.1016/j.compstruct.2018.01.045 ↗
11. Solvent-aided direct adhesion of a metal/polymer joint using micro/nano hierarchical structures10.1016/j.jmatprotec.2020.116744 ↗
12. Evaluation of mechanical interlock effect on adhesion strength of polymer–metal interfaces using micro-patterned surface topography10.1016/j.ijadhadh.2010.05.004 ↗
13. Experimental and simulative investigation of the effects of laser-structured metal surface on metal-polymer direct joining10.1016/j.precisioneng.2019.12.011 ↗
14. Investigating the suitability of roughness parameters to assess the bond strength of polymer-metal hybrid structures with mechanical adhesion10.1016/j.compositesb.2017.02.042 ↗
15. Improving the strength of injection molded aluminum/polyphenylene sulfide lap joints dependence on surface microstructure and composition10.1016/j.matdes.2019.107875 ↗
16. Surface nanostructure and wettability inducing high bonding strength of polyphenylene sulfide-aluminum composite structure10.1016/j.apsusc.2020.145996 ↗
17. Surface topography induced high injection joining strength of polymer-metal composite and fracture mechanism10.1016/j.compstruct.2017.10.020 ↗
18. A review on forming technologies of fibre metal laminates10.1016/j.ijlmm.2020.06.006 ↗
19. A review: fibre metal laminates, background, bonding types and applied test methods10.1016/j.matdes.2011.03.011 ↗
20. PBT–anodized aluminum alloy direct joining: characteristic injection speed dependence of injected polymer replicated into nanostructures10.1016/j.polymertesting.2019.02.006 ↗
21. Direct joining of a laser-ablated metal surface and polymers by precise injection molding10.1007/s00542-015-2640-2 ↗
22. Improving the shear strength by silane treatments of aluminum for direct joining of phenolic resin10.1016/j.jmatprotec.2012.07.008 ↗
23. Influence of surface roughness on the shear strength of direct injection molded plastic-aluminum hybrid-parts10.1016/j.ijadhadh.2018.02.003 ↗
24. Joining strength dependence on molding conditions and surface textures in blast-assisted metal-polymer direct joining10.1016/j.cirp.2018.04.112 ↗
25. Formation of boehmite crystals on microblasted aluminum surface to enhance performance of metal–polymer direct joining10.1016/j.matlet.2019.126963 ↗
26. Effect of different preparation methods on mechanical behaviors of carbon fiber-reinforced PEEK-Titanium hybrid laminates10.1016/j.polymertesting.2020.106462 ↗
27. Effect of hot-press thermal history on joint strength of A5052/Polyamide-6 hybrid structure via a porous layer10.1016/j.jmatprotec.2019.116388 ↗
28. Large-area mechanical interlocking via nanopores: ultra-high-strength direct bonding of polymer and metal materials10.1016/j.apsusc.2019.06.246 ↗
29. Sandblasting parameter variation effect on galvanized steel surface chemical composition, roughness and free energy10.1016/j.ijadhadh.2020.102653 ↗
30. Adhesion phenomena in bonded joints10.1016/j.ijadhadh.2012.04.007 ↗
31. Strength of adhesively bonded joints under mixed axial and shear loading10.1016/j.ijadhadh.2011.12.006 ↗
32. Study of the effect of substrate roughness on adhesive joints by SEM image analysis10.1163/156856106777144345 ↗
33. Comparative study on the adhesive properties of different epoxy resins10.1016/j.ijadhadh.2005.02.004 ↗
34. Improvement of adhesion performance between aluminum alloy sheet and epoxy based on anodizing technique10.1016/j.ijadhadh.2016.05.007 ↗
35. An essay on the cohesion of fluids10.1098/rstl.1805.0005 ↗
36. Interlayer bonding improvement of material extrusion parts with polyphenylene sulfide using the Taguchi method10.1016/j.addma.2018.10.003 ↗
37. Roll bonding of AA5052 and polypropylene sheets: bonding mechanisms, microstructure and mechanical properties10.1080/00218464.2015.1116067 ↗
38. Effect of thermal processing and heat treatment condition on 3D printing PPS properties10.3390/polym10080875 ↗
39. Effects of molding conditions on injection molded direct joining using a metal with nano-structured surface10.1016/j.precisioneng.2016.02.013 ↗