Ordered porous ZnO thin films formed by dip-coating method using PS templates

Monolayer polystyrene spheres (∼400 nm) array templates were assembled orderly on clean glass substrates by dip-coating method from emulsion of polystyrene (PS). Porous ZnO thin films were also prepared by dip-coating method to fill the interstices among the close-packed PS templates with ZnO and annealing to remove the PS templates. Results showed that ZnO sol concentration and dipping time of PS templates in sol had great influences on the morphology of ordered porous ZnO thin films. There was a shrinkage ratio of about 30% from pore to PS. SEM observation showed that the PS array templates had face-centered cubic close-packing. X-ray diffraction (XRD) spectra showed the porous ZnO thin film was wurtzite structure. The optical transmittance decreased with decreasing wavelength of lights, but was kept above 80% beyond the wavelength of 550 nm. Optical band-gap of the porous ZnO thin film annealed at 500°C was 3.22 eV.