Systematic review of catalyst nanoparticles synthesized by solution process: towards efficient carbon nanotube growth
Source abstract
Abstract
Nano-field research has been expanded rapidly since those tiny materials such as carbon nanotubes (CNTs), cobalt catalyst and iron catalyst can give huge impact to the application products with their extraordinary properties. The scientific discovery of these materials can be defined as a magic key to solve the raw materials shortage and unlock the limitation performance of the devices. CNTs have been found to be one of the new nanomaterials that can improve different kind of devices’ performance. CNT can be grown on the substrates with the presence of active metal catalysts. Since small metal catalyst particles (diameter <10 nm) are crucial in growing CNTs, the deposition method of metal catalyst on the substrates has been studied. The optional processes using solutions to produce catalyst nanoparticles will be discussed in this review. Sol–gel process along with spin coating is the most suitable deposition method with low cost of production and the easiness to control particle size deposited on the substrates.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Carbon Nanotubes in Composites · Graphene research and applications · Nanotechnology research and applications
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (100+)
Show source-provided references
1. Iijima S (1991) Helical microtubules of graphitic carbon. Nature 354:5610.1038/354056a0 ↗
2. Radushkevich LV, Lukyanovich VM (1952) On the carbon structure formed during thermal decomposition of carbon monoxide in the presence of iron (in Russian). Zh Fiz Khim 26:88
3. Tesner PA, Echeistova AI (1952) Investigation of the growth process of carbon-black particles by means of the electron microscope. Dokl Akad Nauk USSR 87:1029
4. Davis WR, Slawson RJ, Rigby GR (1953) An unusual form of carbon. Nature 171:75610.1038/171756a0 ↗
5. Hofer LJE, Sterling E, McCartney JT (1955) Structure of the carbon deposited from carbon monoxide on iron, cobalt and nickel. J Phys Chem 59:115310.1021/j150533a010 ↗
6. Walker PL, Rakszawski JF, Imperial GR (1959) Carbon formation from carbon monoxide–hydrogen mixtures over iron catalysts. J Phys Chem 63:13310.1021/j150572a002 ↗
7. Baird T, Fryer JR, Grant B (1971) Structure of fibrous carbon. Nature 233:329–33010.1038/233329b0 ↗
8. Baird T, Fryer JR, Grant B (1974) Carbon formation on iron and nickel foils by hydrocarbon pyrolysis-reactions at 700 °C. Carbon 12:59110.1016/0008-6223(74)90060-8 ↗
9. Baker RTK, Barber MA, Harris PS, Feates FS, Waite RJ (1972) Nucleation and growth of carbon deposits from the nickel catalyzed decomposition of acetylene. J Catal 26:5110.1016/0021-9517(72)90032-2 ↗
10. Baker RTK, Harris PS, Thomas RB, Waite RJ (1973) Formation of filamentous carbon from iron, cobalt and chromium catalyzed decomposition of acetylene. Catalysis 30:8610.1016/0021-9517(73)90055-9 ↗
11. Baker RTK, Waite RJ (1975) Formation of carbonaceous deposits from the platinum-iron catalyzed decomposition of acetylene. Catalysis 37:10110.1016/0021-9517(75)90137-2 ↗
12. Koyama T, Endo M, Onuma Y (1972) Carbon fibers obtained by thermal decomposition of vaporized hydrocarbon. J Appl Phys 11:44510.1143/JJAP.11.445 ↗
13. Oberlin A, Endo M, Koyama T (1976) Filamentous growth of carbon through benzene decomposition. J Cryst Growth 32:33510.1016/0022-0248(76)90115-9 ↗
14. Baker RTK, Harris PS (1978) Chemistry and Physics of Carbon, vol 14. Marcel Dekker, New York, p 83
15. Baker RTK (1989) Catalytic growth of carbon filaments. Carbon 27:31510.1016/0008-6223(89)90062-6 ↗
16. Endo M (1988) Grow carbon fibres in the vapour phase. ChemTech 18:568
17. Dresselhaus MS, Dresselhaus G, Sugihara K, Spain IL, Goldberg HA (1988) Graphite fibers and filaments, vol 5. Springer, Berlin, p 38210.1007/978-3-642-83379-3 ↗
18. Speck JS, Endo M, Dresselhaus MS (1989) J Cryst Growth 94:83410.1016/0022-0248(89)90116-4 ↗
19. Kroto H (2001) Fullerene science—a most international endeavor. J Mol Graph Model 19:187–18810.1016/S1093-3263(00)00109-1 ↗
20. Azam MA, Isomura K, Fujiwara A, Shimoda T (2011) Towards realization of high performance electrochemical device using vertical-aligned single-walled carbon nanotubes. Glob Eng Technol Rev 1:1–8
21. Azam MA, Manaf NSA, Talib E, Bistamam MSA (2013) Aligned carbon nanotube from catalytic chemical vapor deposition technique for energy storage device: a review. Ionics 19:1455–147610.1007/s11581-013-0979-x ↗
22. Iijima S, Ichihashi T (1993) Single-shell carbon nanotubes of 1 nm diameter. Nature 363:60310.1038/363603a0 ↗
23. Bethune DS, Kiang CH, Devries MS, Gorman G, Savoy R, Vazquez J, Beyers R (1993) Cobalt-catalysed growth of carbon nanotubes with single-atomic-layer walls. Nature 363:605–60710.1038/363605a0 ↗
24. Yuan D, Ding L, Chu H, Feng Y, McNicholas TP, Liu J (2008) Horizontally aligned single-walled carbon nanotube on quartz from a large variety of metal catalysts. Nano Lett 8:2576–257910.1021/nl801007r ↗
25. Murakami Y, Chiashi S, Miyauchi Y, Hu M, Ogura M, Okubo T et al (2004) Growth of vertically aligned single-walled carbon nanotube films on quartz substrates and their optical anisotropy. Chem Phys Lett 385:298–30310.1016/j.cplett.2003.12.095 ↗
26. Huang S, Cai X, Liu J (2003) Growth of millimeter long and strates. J Am Chem Soc 125:5636–563710.1021/ja034475c ↗
27. Kumar M, Ando Y (2010) Chemical vapor deposition of carbon nanotubes: a review on growth mechanism and mass production. J Nanosci Nanotechnol 10:3739–375810.1166/jnn.2010.2939 ↗
28. Homma Y, Kobayashi Y, Ogino T, Takagi D, Ito R, Jung YJ, Ajayan PM (2003) Role of transition metal catalysts in single-walled carbon nanotube growth in chemical vapor deposition. J Phys Chem B 107:12161–1216410.1021/jp0353845 ↗
29. Hernadi K, Fonseca A, Nagy JB, Bernaerts D, Lucas AA (1996) Fe-catalyzed carbon nanotube formation. Carbon 34:1249–125710.1016/0008-6223(96)00074-7 ↗
30. Hernadi K, Fonseca A, Nagy JB, Bemaerts D, Fudala A, Lucas AA (1996) Catalytic synthesis of carbon nanotubes using zeolite support. Zeolites 17:416–42310.1016/S0144-2449(96)00088-7 ↗
31. He H, Gao C (2011) Synthesis of Fe3O4/Pt nanoparticles decorated carbon nanotubes and their use as magnetically recyclable catalysts. J Nanomater 2011:1–10
32. Esconjauregui S, Whelan CM, Maex K (2009) The reasons why metals catalyze the nucleation and growth of carbon nanotubes and other carbon nanomorphologies. Carbon 47:659–66910.1016/j.carbon.2008.10.047 ↗
33. Ding L, Tselev A, Wang JY, Yuan DN, Chu HB, McNicholas TP, Li Y, Liu J (2009) Selective growth of well-aligned semiconducting single-walled carbon nanotubes. Nano Lett 9:800–80510.1021/nl803496s ↗
34. Ding L, Yuan DN, Liu J (2008) Growth of high-density parallel arrays of long single-walled carbon nanotubes on quartz substrates. J Am Chem Soc 130:5428–542910.1021/ja8006947 ↗
35. Feng YY, Zhang HB, Hou Y, McNicholas TP, Yuan DN, Yang SW, Ding L, Feng W, Liu J (2008) Room temperature purification of few-walled carbon nano-tubes with high yield. ACS Nano 2:1634–163810.1021/nn800388g ↗
36. Liu X, Baronian KHR, Downard AJ (2009) Direct growth of vertically aligned carbon nanotubes on a planar carbon substrate by thermal chemical vapour deposition. Carbon 47:500–50610.1016/j.carbon.2008.10.033 ↗
37. Azam MA, Fujiwara A, Shimoda T (2011) Direct growth of vertically-aligned single-walled carbon nanotubes on conducting substrates using ethanol for electrochemical capacitor. J New Mater Electrochem Syst 14:173–17810.14447/jnmes.v14i3.106 ↗
38. Kim B, Chung H, Chu KS, Yoon HG, Lee CJ, Kim W (2010) Synthesis of vertically-aligned carbon nanotubes on stainless steel by water-assisted chemical vapor deposition and characterization of their electrochemical properties. Synth Met 160:584–58710.1016/j.synthmet.2009.12.008 ↗
39. Kim BW, Chung HG, Min BK, Kim HG, Kim W (2010) Electrochemical capacitors based on aligned carbon nanotubes directly synthesized on tantalum substrates. Bull Korean Chem Soc 31:3697–370210.5012/bkcs.2010.31.12.3697 ↗
40. Liu H, Zhang Y, Arato D, Li R, Mérel P, Sun X (2008) Aligned multi-walled carbon nanotubes on different substrates by floating catalyst chemical vapor deposition: critical effects of buffer layer. Surf Coat Technol 202:4114–412010.1016/j.surfcoat.2008.02.025 ↗
41. Lee CJ, Park J (2001) Growth and structure of carbon nanotubes produced by thermal chemical vapor deposition. Carbon 39:1891–189610.1016/S0008-6223(00)00311-0 ↗
42. Andrews R, Jacques D, Rao AM, Derbyshire F, Qian D, Fan X, Dickey EC, Chen J (1999) Continuous production of aligned carbon nanotubes: a step closer to commercial realization. Chem Phys Lett 303:467–47410.1016/S0009-2614(99)00282-1 ↗
43. Kumar M, Ando Y (2003) A simple method of producing aligned carbon nanotubes from an unconventional precursor—Champor. Chem Phys Lett 374:521–52610.1016/S0009-2614(03)00742-5 ↗
44. Colomer JF, Stephan C, Lefrant S, Van-Tendeloo G, Willems I, Konya Z, Fonseca A, Laurent C, Nagy JB (2000) Large-scale synthesis of single-wall carbon nanotubes by catalytic vapor deposition (CCVD) method. Chem Phys Lett 317:83–8910.1016/S0009-2614(99)01338-X ↗
45. Ward J, Wei BQ, Ajayan PM (2003) Substrate effects on the growth of carbon nanotubes by thermal decomposition of methane. Chem Phys Lett 376:717–72510.1016/S0009-2614(03)01067-4 ↗
46. Ago H, Nakamura K, Imamura S, Tsuji M (2004) Growth of double-wall carbon nanotubes with diameter-controlled iron oxide nanoparticles supported on MgO. Chem Phys Lett 391:308–31310.1016/j.cplett.2004.04.110 ↗
47. Willems I, Konya Z, Colomer JF, Tendeloo GV, Nagaraju N, Fonseca A, Nagy JB (2000) Control of the outer diameter of thin carbon nanotubes synthesized by catalytic decomposition of hydrocarbons. Chem Phys Lett 317:71–7610.1016/S0009-2614(99)01300-7 ↗
48. Kumar M, Ando Y (2005) Controlling the diameter distribution of carbon nanotubes grown from camphor on a zeolite support. Carbon 43:533–54010.1016/j.carbon.2004.10.014 ↗
49. Cheung CL, Kurtz A, Park H, Lieber CM (2002) Diameter-controlled synthesis of carbon nanotubes. J Phys Chem B 106:2429–243310.1021/jp0142278 ↗
50. Hongo H, Yudasaka M, Ichihashi T, Nihey F, Iijima S (2002) Chemical vapor deposition of single-wall carbon nanotubes on iron-film-coated sapphire substrates. Chem Phys Lett 361:349–35410.1016/S0009-2614(02)00963-6 ↗
51. Hata K, Futaba DN, Mizuno K, Namai T, Yumura M, Iijima S (2004) Water-assisted highly efficient synthesis of impurity-free single-walled carbon nanotubes. Science 306:1362–136410.1126/science.1104962 ↗
52. Kumar M, Kakamu K, Okazaki T, Ando Y (2004) Field emission from camphor–pyrolyzed carbon nanotubes. Chem Phys Lett 385:161–16510.1016/j.cplett.2003.12.064 ↗
53. Ding D, Wang J, Cao Z, Dai J (2003) Synthesis of carbon nanostructures on nanocrystalline Ni–Ni3P catalyst supported by SiC whiskers. Carbon 41:579–58210.1016/S0008-6223(02)00339-1 ↗
54. Murakami T, Sako T, Harima H, Kisoda K, Mitikami K, Isshiki T (2004) Raman study of SWNTs grown by CCVD method on SiC. Thin Solid Films 464–465:319–32210.1016/j.tsf.2004.06.037 ↗
55. Kitiyanan B, Alvarez WE, Harwell JH, Resasco DE (2000) Controlled production of single-wall carbon nanotubes by catalytic decomposition of CO on bimetallic Co–Mo catalysts. Chem Phys Lett 317:497–50310.1016/S0009-2614(99)01379-2 ↗
56. Mattevi C, Wirth CT, Hofmann S, Blume R, Cantoro M, Ducati C, Cepek C, Gericke AK, Milne S, Cudia CC, Dolafi S, Goldoni A, Schloegl R, Robertson J (2008) In-situ X-ray photoelectron spectroscopy study of catalyst–support interactions and growth of carbon nanotube forests. J Phys Chem C 112:12207–1221310.1021/jp802474g ↗
57. Seah CM, Chai SP, Ichikawa S, Mohamed AR (2012) Synthesis of single-walled carbon nanotubes over a spin-coated Fe catalyst in an ethanol–PEG colloidal solution. Carbon 50:960–96710.1016/j.carbon.2011.09.059 ↗
58. Abdeen MA (2011) Synthesis of carbon nano tubes on silicon substrates using alcohol catalytic chemical vapor deposition. Mater Sci Appl 2:922–935
59. Barzegar HR, Nitze F, Sharifi T, Ramstedt M, Tai CW, Malolepszy A, Stobinski L, Wågberg T (2012) Simple dip-coating process for the synthesis of small diameter single-walled carbon nanotubes-effect of catalyst composition and catalyst particle size on chirality and diameter. J Phys Chem C Nanomater Interfaces 116:12232–1223910.1021/jp211064c ↗
60. Azam MA, Abd Rashid MW, Isomura K, Fujiwara A, Shimoda T (2012) X-ray and morphological characterization of Al–O thin films used for vertically aligned single-walled carbon nanotube growth. Adv Mater Res 620:213–21810.4028/www.scientific.net/AMR.620.213 ↗
61. Azam MA, Fujiwara A, Shimoda T (2011) Thermally oxidized aluminum as catalyst-support layer for vertically aligned single-walled carbon nanotube growth using ethanol. Appl Surf Sci 258:873–88210.1016/j.apsusc.2011.09.018 ↗
62. See CH, Harris AT (2007) A review of carbon nanotube synthesis via fluidized-bed chemical vapor deposition. Ind Eng Chem Res 46:997–101210.1021/ie060955b ↗
63. Journet C, Bernier P (1998) Production of carbon nanotubes. Appl Phys A 67:1–910.1007/s003390050731 ↗
64. Ebbesen TW, Ajayan PM (1992) Large-scale synthesis of carbon nanotubes. Nature 358:220–22210.1038/358220a0 ↗
65. Dupuis A (2005) The catalyst in the CCVD of carbon nanotubes—a review. Prog Mater Sci 50:929–96110.1016/j.pmatsci.2005.04.003 ↗
66. Moshkalev SA, Verissimo C (2007) Nucleation and growth of carbon nanotubes in catalytic chemical vapor deposition. J Appl Phys 102:04430310.1063/1.2769354 ↗
67. Awasthi K, Srivastava A, Srivastava ON (2005) Synthesis of carbon nanotubes. J Nanosci Nanotechnol 5:1616–163610.1166/jnn.2005.407 ↗
68. Saengmee-Anupharb S, Thongpang S, Bertheir ESP, SIngjai P (2010) Growth of vertically aligned carbon nanotubes on silicon using a sparked iron-cobalt catalyst. ISRN Nanotechnol 2011:1–810.5402/2011/684748 ↗
69. Tessonnier JP, Su DS (2011) Recent progress on the growth mechanism of carbon nanotubes: a review. ChemSusChem 4:824–84710.1002/cssc.201100175 ↗
70. Adams T, Duong B, Seraphin S (2012) Effects of catalyst components on carbon nanotubes grown by chemical vapor deposition. J Undergrad Res 1–8
71. Lindsay SM (2010) Introduction to nanoscience. Oxford University Press, New York, pp 178–202
72. Seal S (2008) Functional nanostructures: processing, characterization, and applications. In: Nanostructure science and technology. Springer, New York, pp 504–511
73. Edelstein AS, Cammaratra RC (1996) Nanomaterials: synthesis, properties and applications. CRS Press, 2nd edn. Taylor & Francis Group, New York, pp 13–68
74. Sen R, Das S, Das K (2011) Combustion and ball milled synthesis of rare earth nano-sized ceria powder. Mater Sci Appl 2:416–420
75. Sharma A (2013) Effect of synthesis routes on microstructure of nanocrystalline cerium oxide powder. Materials Sciences and Applications 4:504–50810.4236/msa.2013.49061 ↗
76. Lu K (2012) Nanoparticulate materials: synthesis, characterization, and processing. John Wiley & Sons Inc, New Jersey, pp 181–18310.1002/9781118408995 ↗
77. Koch CC, Youssef KM, Scattergood RO (2008) Mechanical properties of nanocrystalline materials produced by in situ. Mater Sci Forum 579:15–2810.4028/www.scientific.net/MSF.579.15 ↗
78. Mattox DM (2010) Handbook of physical vapor deposition (PVD) processing, 2nd edn. Elsevier, Amsterdam
79. Hecht C, Abdali A, Dreier T, Schulz C (2011) Gas-temperature imaging in a microwave-plasma nanoparticle-synthesis reactor using multi-line NO-LIF thermometry. International journal of research in physical chemistry and chemical physics 225:1225–1235
80. Ramakrishanan P (2007) Powder metallurgy. In: New age international, 1st Edn. Bombay, India, p 46
81. Riedel R, Chen IW (2011) Ceramics science and technology, synthesis and processing. John Wiley & Sons Inc, New Jersey, pp 78–7910.1002/9783527631957 ↗
82. Mohapatra M, Anand S (2010) Synthesis and applications of nano-structured iron oxides/hydroxides—a review. Int J Eng Sci Technol 2:127–146
83. Cao G, Wang Y (2004) Nanostructures and nanomaterials: synthesis, properties and applications, 2nd Edn. Imperial College Press, World Scientific, pp 76–8110.1142/p305 ↗
84. Edel JB, Krishnadasan S, Torvilla J, Compte RV, John C (2003) Controlled synthesis of compound semiconductor nanoparticles using microfluidic reactors. In: Transducers, solid-state sensors, actuators and microsystems, 12th International Conference, vol 2. IEEE, Boston, pp 1730–173310.1109/SENSOR.2003.1217119 ↗
85. Schmid G (2004) Nanoparticles. WILEY-VCH Verlag GmbH & Co. KGaA, Germany, pp 191–192
86. Anzlovar A (2011) Polyol mediated nano size zinc oxide and nanocomposites with poly(methyl methacrylate). Express Polym Lett 5:604–61910.3144/expresspolymlett.2011.59 ↗
87. Roy R (1994) Accelerating the kinetics of low-temperature inorganic syntheses. J Solid State Chem 111:11–1710.1006/jssc.1994.1192 ↗
88. Suchanek WL, Riman RE (2006) Hydrothermal synthesis of advanced ceramic powders. Adv Sci Technol 45:184–19310.4028/www.scientific.net/AST.45.184 ↗
89. Merzhanov AG (1993) Theory and practice of SHS: worldwide state of the art and the newest results. Int J Self-Propag High Temp Synth 2:113–158
90. Sathiwitayakul T, Newton E, Parkin IP, Kuznetsov M, Binions R (2013) Ferrite materials for gas sensing applications. In: Sensors, 2013 IEEE pp 1–410.1109/ICSENS.2013.6688185 ↗
91. Ramakrishnan S (2005) Nanostructure polymers. In: The Chemistry of nanomaterials. Weinheim, Germany, pp 476–54110.1002/352760247X.ch15 ↗
92. Murakami Y, Yamakita S, Okubo T, Maruyama S (2003) Single-walled carbon nanotubes catalytically grown from mesoporous silica thin film. Chem Phys Lett 375:393–39810.1016/S0009-2614(03)00871-6 ↗
93. Murakami Y, Miyauchi Y, Chiashi S, Maruyama S (2003) Direct synthesis of high-quality single-walled carbon nanotubes on silicon and quartz substrates. Chem Phys Lett 377:49–5410.1016/S0009-2614(03)01094-7 ↗
94. Hu M, Murakami Y, Ogura M, Maruyama S, Okubo T (2004) Morphology and chemical state of Co–Mo catalysts for growth of single-walled carbon nanotubes vertically aligned on quartz substrates. J Catal 225:230–23910.1016/j.jcat.2004.04.013 ↗
95. Seah CM, Chai SP, Ichikawa S, Mohamed AR (2013) Control of iron nanoparticle size by manipulating PEG–ethanol colloidal solutions and spin-coating parameters for the growth of single-walled carbon nanotubes. Particuology 11:394–40010.1016/j.partic.2012.11.004 ↗
96. Dündar-Tekkaya ED, Karatepe N (2011) Production of carbon nanotubes by iron catalyst. World Acad Sci Eng Technol 55:225–231
97. Trépanier M, Dalai AK, Abatzoglou N (2010) Synthesis of CNT-supported cobalt nanoparticle catalysts using a microemulsion technique: role of nanoparticle size on reducibility, activity and selectivity in Fischer–Tropsch reactions. Appl Catal A 374:79–8610.1016/j.apcata.2009.11.029 ↗
98. Terrado E, Redrado M, Muñoz E, Maser WK, Benito AM, Martínez MT (2006) Carbon nanotube growth on cobalt-sprayed substrates by thermal CVD. Mater Sci Eng C 26:1185–118810.1016/j.msec.2005.09.054 ↗
99. Yan X, Liu C (2013) Diamond and related materials effect of the catalyst structure on the formation of carbon nanotubes over Ni/MgO catalyst. Diam Relat Mater 31:50–5710.1016/j.diamond.2012.11.001 ↗
100. Chen CM, Dai YM, Huang JG, Jehng JM (2006) Intermetallic catalyst for carbon nanotubes (CNTs) growth by thermal chemical vapor deposition method. Carbon 44:1808–182010.1016/j.carbon.2005.12.043 ↗