Bioactive sol–gel scaffolds with dual porosity for tissue engineering

Scaffolds containing dual porosity at the nano and macroscale appear to exhibit improved performance in terms of crystallization of hydroxycarbonate apatite plus cell adhesion and proliferation, as well as vascularization. The aim of the present work is to develop a novel, simple sol–gel process for the preparation of silica-based bioactive porous bone tissue scaffold, with a pore structure consisting of interconnected pores of both 100’s of micrometers and 10’s of nanometers in size, optimized for enhanced bone regeneration performance. SiO2–CaO and SiO2–CaO–P2O5 porous glass monoliths have been prepared with a dual pore structure including pores of both ~50–200 micrometers and a few to 10’s of nanometers in size, based on polymerization-induced phase separation together with the sol-gel transition, by adding a water soluble polymer to the precursor sol. The nanopore (~5–40 nm) structure of such macroporous gel skeletons was tailored by solvent exchange, followed by heat treatment at 600–700 °C. The overall pore structure has been studied by Scanning Electron Microscopy (SEM), N2-adsorption (BET), Mercury intrusion porosimetry and Infrared spectroscopy. The scaffold bioactivity, tested in simulated body fluid, has been demonstrated by means of DRIFTS, SEM and X-ray diffraction measurements.