Corrosion protection of aluminium alloy AA2024 with cerium doped methacrylate-silica coatings

The aim of this work is the synthesis and characterization of hybrid coatings doped with cerium salts for corrosion protection of AA2024. The control of the inorganic and organic polymerization process allows the preparation of coatings with an open structure and a hydrophilic character. These facts facilitate the incorporation and mobility of cerium ions through the structure, enhancing its ability to promote a self-healing mechanism. The thermal treatment of the coatings has been limited to 120 °C to preserve the mechanical properties of the alloy. The electrochemical behaviour of the coatings has been evaluated in 0.3 wt% NaCl solution by means of EIS technique. Electrochemical measurements evidence good barrier properties at initial immersion time, and signals of corrosion inhibition from cerium ions at long immersion times could be assigned to the increasing of the impedance modulus at low frequencies and the presence of cerium oxide/hydroxide precipitates.