Atomic-scale characterization of prior austenite grain boundaries in Fe–Mn-based maraging steel using site-specific atom probe tomography

Abstract The embrittlement and de-embrittlement behavior of an Fe–10Mn–1Pd (wt.%) maraging steel upon isothermal aging at 500 °C is related to microstructural changes at prior austenite grain boundaries (PAGBs). Site-specific atom probe tomography measurements were performed to analyze the local chemistry of the PAGBs. Tensile tests and hardness measurements were conducted of the ternary alloy and of a binary non-hardenable Fe–10Mn alloy for comparison. Isothermal aging of the binary steel led to a decrease in strength along with a considerable increase in uniform elongation. The Pd-containing alloy, on the other hand, showed significant age-hardening, and an embrittlement and de-embrittlement transition was revealed. Ductile behavior was observed in the initial as-quenched and over-aged states, but there was zero tensile elongation in the intermediate under- and peak-aged regions, where intergranular fracture along the PAGBs occurred. In the brittle peak-aged state a large number of small nanometer-sized particles rich in Mn and Pd formed inside the grains and decorated the PAGBs. The precipitates grew in size on prolonged aging. Mn segregation to the PAGBs was revealed; the Mn concentration level at the boundaries varied with aging time and was highest in the peak-aged condition. Embrittlement and de-embrittlement mechanisms are discussed and compared to these observations.