Predicting yield stress in a nano-precipitate strengthened austenitic steel by integrating multi length-scale simulations and experiments

A promising high-strength Fe – 17.7Mn – 4.7Cr – 0.48C – 10Ni – 5Al – 4Cu wt.% Austenitic steel was solutionized, then aged for 3 or 10 h at 580 °C producing a pronounced precipitation hardening response primarily due to the formation of nanoscale NiAl precipitates. Density functional theory (DFT), molecular dynamics (MD), and discrete dislocation dynamics (DDD) calculations were combined with microstructural data from atom-probe tomography (APT), informing theoretical strengthening models to predict yield strength at different stages of precipitation as a function of NiAl size, volume fraction, and composition. These yield strength predictions were compared with experimental microhardness measurements of the various ageing conditions, including the peak microhardness of 490 HV, which corresponds to an estimated alloy yield strength of 1200 MPa. Comparing MD calculations with theoretical models showed that anti-phase boundary (APB) formation was the predominant barrier to dislocation motion posed by the NiAl precipitates. Using single dislocation particle strengthening models with NiAl APB energies calculated from DFT, good agreement was observed between DDD calculations and the 10 h peak-aged experimental measurements, while agreement with the 3 h experimental measurements required reducing the NiAl APB energy. These results demonstrate the utility of the undertaken approach integrating simulations and experiments across multiple length-scales, particularly the presented coarse-grained DDD simulation method towards modeling materials strengthened by very fine precipitates. The results further suggest that the observed NiAl precipitates may adopt an alternate crystal structure early in their formation.