journal article·2024-06Open access

Theory-guided design of duplex-phase multi-principal-element alloys

Prashant Singh, Duane D. Johnson, Jordan Tiarks, Emma M.H. White, Andrew B. Kustas, Jonathan W. Pegues, Morgan R. Jones, Hannah Lim, Frank W. DelRio, Jay D. Carroll, Gaoyuan Ouyang, Michael J. Abere, Rameshwari Naorem, Hailong Huang, Trevor M. Riedemann, Paul G. Kotula, Iver E. Anderson, Nicolas Argibay

Acta Materialia· Volume 272

Abstract

Density-functional theory (DFT) is used to identify phase-equilibria in multi-principal-element and high-entropy alloys (MPEAs/HEAs), including duplex-phase and eutectic microstructures. A combination of composition-dependent formation energy and electronic-structure-based ordering parameters were used to identify a transition from FCC to BCC favoring mixtures, and these predictions experimentally validated in the Al-Co-Cr-Cu-Fe-Ni system. A sharp crossover in lattice structure and dual-phase stability as a function of composition were predicted via DFT and validated experimentally. The impact of solidification kinetics and thermodynamic stability was explored experimentally using a range of techniques, from slow (castings) to rapid (laser remelting), which showed a decoupling of phase fraction from thermal history, i.e., phase fraction was found to be solidification rate-independent, enabling tuning of a multi-modal cell and grain size ranging from nanoscale through macroscale. Strength and ductility tradeoffs for select processing parameters were investigated via uniaxial tension and small-punch testing on specimens manufactured via powder-based additive manufacturing (directed-energy deposition). This work establishes a pathway for design and optimization of next-generation multiphase superalloys via tailoring of structural and chemical ordering in concentrated solid solutions. ; This is a manuscript of the article published as Singh, Prashant, Duane D. Johnson, Jordan Tiarks, Emma MH White, Andrew B. Kustas, Jonathan W. Pegues, Morgan R. Jones et al. "Theory-guided design of duplex-phase multi-principal-element alloys." Acta Materialia 272 (2024): 119952. doi: https://doi.org/10.1016/j.actamat.2024.119952.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: High Entropy Alloys Studies · High-Temperature Coating Behaviors · Additive Manufacturing Materials and Processes

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (72)

Show source-provided references
1. The hotter the engine, the better10.1126/science.1179327 ↗
2. Alloy design for aircraft engines10.1038/nmat4709 ↗
3. Hydrogen from renewable electricity: An international review of power-to-gas pilot plants for stationary applications10.1016/j.ijhydene.2012.12.010 ↗
4. Multiplicity of dislocation pathways in a refractory multiprincipal element alloy10.1126/science.aba3722 ↗
5. High-entropy alloys10.1038/s41578-019-0121-4 ↗
6. Theory of strengthening in fcc high entropy alloys10.1016/j.actamat.2016.07.040 ↗
7. Solute strengthening in random alloys10.1016/j.actamat.2016.09.046 ↗
8. Universal maximum strength of solid metals and alloys10.1103/PhysRevLett.130.166101 ↗
9. A ductility criterion for bcc high entropy alloys10.1016/j.jmps.2021.104389 ↗
10. A ductility metric for refractory-based multi-principal-element alloys10.1016/j.actamat.2023.119104 ↗
11. Nanostructured high-entropy alloys with multiple principal elements: Novel alloy design concepts and outcomes10.1002/adem.200300567 ↗
12. Relative effects of enthalpy and entropy on the phase stability of equiatomic high-entropy alloys10.1016/j.actamat.2013.01.042 ↗
13. Accelerating computational modeling and design of high-entropy alloys10.1038/s43588-020-00006-7 ↗
14. High-throughput additive manufacturing and characterization of refractory high entropy alloys
15. Additive manufacturing of ductile refractory high-entropy alloys via phase engineering10.1016/j.actamat.2023.118781 ↗
16. The use of high-entropy alloys in additive manufacturing10.1016/j.scriptamat.2014.11.037 ↗
17. Additive manufacturing of high-entropy alloys: a review10.3390/e20120937 ↗
18. Additive manufacturing of metals: a brief review of the characteristic microstructures and properties of steels, Ti-6Al-4V and high-entropy alloys10.1080/14686996.2017.1361305 ↗
19. Enabling stronger eutectic high-entropy alloys with larger ductility by 3D printed directional lamellae
20. Extreme hardness at high temperature with a lightweight additively manufactured multi-principal element superalloy
21. High-throughput stochastic tensile performance of additively manufactured stainless steel10.1016/j.jmatprotec.2016.10.023 ↗
22. Additive manufacture of refractory alloy C103 for propulsion applications
23. Metastable high-entropy dual-phase alloys overcome the strength-ductility trade-off10.1038/nature17981 ↗
24. Density-functional theory for random alloys: total energy within the coherent-potential approximation10.1103/PhysRevLett.56.2088 ↗
25. Martensitic transformation in FexMn80-xCo10Cr10 high-entropy alloy10.1103/PhysRevLett.127.115704 ↗
26. Towards stacking fault energy engineering in FCC high entropy alloys10.1016/j.actamat.2021.117472 ↗
27. Recent developments in libxc — a comprehensive library of functionals for density functional theory10.1016/j.softx.2017.11.002 ↗
28. The nature of the liquid-vapour interface and other topics in the statistical mechanics of non-uniform, classical fluids10.1080/00018737900101365 ↗
29. Atomic short-range order and incipient long-range order in high-entropy alloys10.1103/PhysRevB.91.224204 ↗
30. Compositional short-range ordering in metallic alloys: band-filling, charge-transfer, and size effects from a first-principles all-electron Landau-type theory10.1103/PhysRevB.50.1450 ↗
31. First-principles all-electron theory of atomic short-range ordering in metallic alloys: D${0}22$- versus L${1}2$-like correlations10.1103/PhysRevB.50.1473 ↗
32. Concentration waves and fermi surfaces in random metallic alloys10.1103/PhysRevLett.50.374 ↗
33. Temperature-dependent chemical ordering in bcc-based ternary alloys: a theoretical study of Ti-Al-Nb10.1080/095008399176922 ↗
34. Ta-Nb-Mo-W refractory high-entropy alloys: anomalous ordering behavior and its intriguing electronic origin
35. van Hove singularity induced L 1 1 Ordering in CuPt10.1103/PhysRevLett.74.3225 ↗
36. Computation of diffuse intensities in alloys
37. Order and phase stability in alloys
38. First-principles prediction of incipient order in arbitrary high-entropy alloys: exemplified in Ti0.25CrFeNiAlx10.1016/j.actamat.2020.02.063 ↗
39. Topologically correct phase boundaries and transition temperatures for Ising Hamiltonians via self-consistent coarse-grained cluster-lattice models10.1103/PhysRevB.83.144427 ↗
40. Electronic structure of random alloys and the theory of ordering processes10.4028/www.scientific.net/MSF.37.161 ↗
41. First-principles prediction of phase-segregating alloy phase diagrams and a rapid design estimate of their transition temperatures10.1103/PhysRevB.75.104203 ↗
42. Designing order–disorder transformation in high-entropy ferritic steels10.1557/s43578-021-00336-w ↗
43. Automated high-throughput tensile testing reveals stochastic process parameter sensitivity10.1016/j.msea.2019.138632 ↗
44. Design of refractory multi-principal-element alloys for high-temperature applications10.1038/s41524-023-01095-4 ↗
45. Bruchhausen · 2017
46. A critical assessment of the effect of indentation spacing on the measurement of hardness and modulus using instrumented indentation testing10.1016/j.matdes.2018.107563 ↗
47. An improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments10.1557/JMR.1992.1564 ↗
48. Automated analysis of SEM X-ray spectral images: a powerful new microanalysis tool10.1017/S1431927603030058 ↗
49. Tuning phase stability and short-range order through Al doping in ${(\mathrm{CoCrFeMn})}_{100\ensuremath{-}x}\mathrm{A}{\mathrm{l}}x$ high-entropy alloys
50. High-entropy alloys: a critical review10.1080/21663831.2014.912690 ↗
51. Composition design of high entropy alloys using the valence electron concentration to balance strength and ductility10.1016/j.actamat.2017.10.058 ↗
52. Effect of valence electron concentration on stability of fcc or bcc phase in high entropy alloys10.1063/1.3587228 ↗
53. Orientation dependence of the effect of short-range ordering on the plastic deformation of a medium entropy alloy10.1016/j.msea.2023.145309 ↗
54. Investigation into the thermal behaviour of the B2–NiAl intermetallic alloy produced by compaction and sintering of the elemental Ni and Al powders10.1016/j.vacuum.2019.108919 ↗
55. Improving mechanical properties of an FCC high-entropy alloy by γ′ and B2 precipitates strengthening10.1016/j.matchar.2019.109989 ↗
56. Unveiling the phase evolution and mechanical properties of Ni1.5Co1.5CrTix alloys with ultrafine/nano structure10.1016/j.matdes.2022.111165 ↗
57. Solidification in direct metal deposition by LENS processing10.1007/s11837-001-0066-z ↗
58. Lucon · 2020
59. Experimental determination of the fracture toughness via microscratch tests: Application to polymers, ceramics, and metals10.1557/jmr.2011.402 ↗
60. Fracture scaling relations for scratch tests of axisymmetric shape10.1016/j.jmps.2011.12.009 ↗
61. Discussion: Strength-to-fracture scaling in scratching10.1016/j.engfracmech.2014.02.025 ↗
62. Characterization of strain-rate sensitivity and grain boundary structure in nanocrystalline gold-copper alloys10.1007/s11661-009-9996-9 ↗
63. A predictive analytical model of thermal conductivity for aluminum/transition metal high-entropy alloys10.1016/j.scriptamat.2021.114330 ↗
64. Production of Vacancies by Laser Bombardment10.1063/1.1653886 ↗
65. Thermodynamics of vacancies and clusters in high-entropy alloys10.1103/PhysRevMaterials.1.043601 ↗
66. Thermal conductivity of metals and alloys
67. Singh · 2007
68. Synthesis of a single phase of high-entropy Laves intermetallics in the Ti–Zr–V–Cr–Ni equiatomic alloy10.1080/09500839.2017.1418539 ↗
69. High-entropy alloys for advanced nuclear applications10.3390/e23010098 ↗
70. Microstructure, thermophysical and electrical properties in AlxCoCrFeNi (0≤x≤2) high-entropy alloys10.1016/j.mseb.2009.05.024 ↗
71. High-entropy alloys as high-temperature thermoelectric materials10.1063/1.4935489 ↗
72. Production and characterization of the Cr35Fe35V16.5Mo6Ti7.5 high entropy alloy