Nanoporous metals from thermal decomposition of transition metal dichalcogenides

Abstract Nanoporous metals (np-M) have emerged as promising materials owing to their high surface area-to-volume ratio and electrical/thermal conductivity. There exists a group of processing methodologies by which np-M are formed through a top-down nanostructure evolution driven by the selective removal of a sacrificial component, all of which are a variation of dealloying. Nanoporosity evolution through current dealloying methodologies, however, is governed by strict requirements including sufficient separation in “reactivity” of the participating components and a homogeneous solid solution precursor alloy. This limits the viable alloy systems that may be used and the range of np-M's that may be formed. Here, we report thermal decomposition of crystalline transition metal dichalcogenides (TMDs) as a new processing methodology for np-M formation, adding to the spectrum of dealloying protocols. We demonstrate application of this process to the formation of a broader class of np-M including W, Re, Mo, and Ta with feature sizes below 100 nm. The presented facile thermal treatment of TMDs offers a new methodology for the evolution of nanoporosity in a broad range of metals.