Synthesis of highly porous nanocrystalline alumina as a robust catalyst for dehydration of methanol to dimethyl ether

Highly porous nanocrystalline alumina was synthesized using two different precipitation processes and precipitating agents, which were characterized by powder X-ray diffraction (XRD), scanning electron microscopy (SEM) and porosimetry analyses. Different precipitating agents yielded nanocrystalline alumina catalysts with different morphologies and textural properties. Batch precipitation using sodium bicarbonate at constant pH resulted in a highly porous nanocrystalline γ-alumina catalyst, having surface area of 351.47 m2 g−1, total pore volume of 1.68 cm3 g−1 and mean pore diameter of 19.17 nm. The mean crystallite size was also determined to be 3.8 nm, based on the XRD results. Catalytic performance of the synthesized catalysts was investigated in a slurry reactor for dehydration of methanol to dimethyl ether (DME). Commercial alumina was also investigated in order to compare results with those of synthesized materials. The aforementioned γ-alumina synthesized catalyst exhibited a much better catalytic performance than other synthesized catalysts in this research as well as the commercial alumina. Ultimately, repetition of experiments emphasized the reasonable stability of this catalyst.