Bifunctional metal-loaded micro-mesoporous zeolites for waste plastics conversion to high quality liquid product

Abstract A series of micro-mesoporous zeolitic catalysts synthesized using recrystallization of two different zeolites (HZSM-5 and beta) were impregnated with Pt and other notable metals. The resulting bifunctional catalysts were characterized and tested for the hydrocracking of a model municipal waste plastic mixture. Actual waste plastic mixture of the same composition was also employed for the comparison. The hydrocracking experiments were carried out in a Parr stirred batch reactor at 325, 350, and 375°C. The other reaction conditions were fixed at the initial cold H₂ pressure of 20 bar, reaction time of 60 min, and plastic to catalyst ratio of 20:1 by wt. The inclusion of the Pt metal has shown to increase the hydrocracking activity of the micro-mesoporous supports. The Pt/micro-mesoporous ZSM-5 catalysts have shown the better activity while Pt/micro-mesoporous beta catalysts have shown better selectivity towards liquid. The presence of Pt metal has also produced a better quality liquid product with fewer unsaturated hydrocarbons and results in lower coke formation as determined by the TGA analysis of the spent catalysts.