Solid solution formation in Mg2(Si,Sn) and shape of the miscibility gap

Abstract Investigation of the thermochemical stability of Mg2(Si,Sn) thermoelectric materials is crucial for further development of thermoelectric modules. There is a miscibility gap reported for the quasibinary Mg2Si–Mg2Sn series, though the exact compositions of its limits are disputed. Gaining a better understanding of intersolubility limits in Mg2(Si,Sn) is important for further optimization of material performance by exploiting the gap-induced phase segregation. For a better understanding on the boundaries of the miscibility gap below 700 °C, two approaches were taken to provide evidence of thermodynamic stable phases and, hereby, monitor the borders of the miscibility gap. The approaches cover the homogenization of Mg2SixSn1-x at 700 °C and diffusion couple experiments at 600 °C, 525 °C, and 450 °C. For 600 °C we find two ranges where Mg2Si and Mg2Sn are not miscible, namely x = 0.35 ± 0.05 and x = 0.75 ± 0.05 for miscibility gap I and 0.85 ± 0.05