The melting behaviour of extruded Mg–8%Al–2%Zn alloy

Abstract Microscopical techniques were used to provide the microstructural details and identify mechanisms governing phase and morphological transformations during the heating of Mg–8%Al–2%Zn pellets in solid and semisolid states. It was found that an as-extruded matrix of equiaxed α-Mg grains with a twinning substructure, was thermally unstable and experienced complete recrystallization after reheating to 200 °C. The precipitates of the Mg 17 Al 12 phase and augmented concentrations of alloying elements within migrating grain boundaries and triple junctions played a key role in transformation of the equiaxed grains into thixotropic structures during partial melting. A direct link exists between sizes of equiaxed grains in the solid state and unmelted particles in the semisolid slurry. Although the morphology of primary solid particles did not change during the melting progress, the rate of particles’ coarsening at high temperatures and their internal microstructure in subsequently solidified alloy were influenced by the solid–liquid ratio. The importance of these findings for semi-solid injection molding practice is emphasized.