journal article·2017-02Open access

Plastic deformation phenomena during cold spray impact of WC-Co particles onto metal substrates

S. Dosta, Giovanni Bolelli, Alessia Candeli, Luca Lusvarghi, Irene Garcia Cano, Josep Maria Guilemany

Acta Materialia· Volume 124

Abstract

Abstract This paper studies the plastic deformation phenomena in ductile substrates (Al7075 alloy, carbon steel) during cold spray-deposition of WC-Co. Metallographic inspection of etched cross-sections and through-thickness nano-hardness profiling indicate that plastic deformation of the substrate (into which undeformed WC-Co particles penetrate deep) is confined to a shallow area, below which the material appears unaltered. Adiabatic deformation phenomena in the substrate are revealed by finite element modelling of the impact process. Close to the surface, the temperature raises in less than 10 ns, leading to metal jetting, whilst the underlying material, below a depth of few micrometres, is substantially unaffected.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Advanced materials and composites · Erosion and Abrasive Machining

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (63)

Show source-provided references
1. Cold spraying: from process fundamentals towards advanced applications10.1016/j.surfcoat.2014.09.060 ↗
2. Critical particle velocity under cold spray conditions10.1016/j.surfcoat.2006.04.061 ↗
3. Development of a generalized parameter window for cold spray deposition10.1016/j.actamat.2005.10.005 ↗
4. Examination of the critical velocity for deposition of particles in cold spraying10.1361/105996306X108093 ↗
5. From particle acceleration to impact and bonding in cold spraying10.1007/s11666-009-9357-7 ↗
6. Finite element simulation of impacting behavior of particles in cold spraying by Eulerian approach10.1007/s11666-011-9717-y ↗
7. Effect of particle and substrate preheating on particle deformation behavior in cold spraying10.1016/j.surfcoat.2012.04.081 ↗
8. On parameter selection in cold spraying10.1007/s11666-011-9662-9 ↗
9. An analysis of the cold spray process and its coatings10.1361/105996302770348682 ↗
10. Effect of substrate temperature on cold-gas-sprayed coatings on ceramic substrates10.1007/s11666-012-9871-x ↗
11. Enhancing the bioactivity of polymeric implants by means of cold gas spray coatings10.1002/jbm.b.33134 ↗
12. Development of ultra-high molecular weight polyethylene (UHMWPE) coating by cold spray technique10.1007/s11666-015-0276-5 ↗
13. Effect of stand-off distance for cold gas spraying of fine ceramic particles (<5 μm) under low vacuum and room temperature using nano-particle deposition system (NPDS)10.1016/j.surfcoat.2011.09.043 ↗
14. Deposition of metallic coatings on polymer surfaces using cold spray10.1016/j.surfcoat.2010.08.128 ↗
15. An experimental and finite element study of cold spray copper impact onto two aluminum substrates10.1007/s11666-009-9454-7 ↗
16. The effects of successive impacts and cold welds on the deposition onset of cold spray coatings10.1007/s11666-009-9455-6 ↗
17. Correlation of particle impact conditions with bonding, nanocrystal formation and mechanical properties in kinetic sprayed nickel10.1016/j.actamat.2012.03.001 ↗
18. Bonding features and associated mechanisms in kinetic sprayed titanium coatings10.1016/j.actamat.2009.07.061 ↗
19. General aspects of interface bonding in kinetic sprayed coatings10.1016/j.actamat.2008.06.003 ↗
20. Dynamic recrystallization in the particle/particle interfacial region of cold-sprayed nickel coating: electron backscatter diffraction characterization10.1016/j.scriptamat.2009.07.020 ↗
21. Mechanical property mapping of cold sprayed Ti splats and coatings10.1007/s11666-010-9546-4 ↗
22. Bonding mechanisms in cold spraying: the contributions of metallurgical and mechanical components10.1007/s11666-009-9298-1 ↗
23. Deposition features of cold sprayed copper particles on preheated substrate10.1016/j.surfcoat.2014.11.009 ↗
24. A three-dimensional analysis of the cold spray process: the effects of substrate location and shape10.1007/s11666-007-9082-z ↗
25. Assessment of CFD modeling via Flow visualization in cold spray process10.1007/s11666-009-9363-9 ↗
26. Study on process optimization of cold gas spraying10.1007/s11666-010-9564-2 ↗
27. Recent trends in cold spray technology: looking at the future10.1179/026708410X12687356948715 ↗
28. Superhard nano WC-12%Co coating by cold spray deposition10.1016/j.msea.2004.08.082 ↗
29. Comparison of the mechanical and electrochemical properties of WC-17 and 12Co coatings onto Al7075-T6 obtained by high velocity oxy-fuel and cold gas spraying10.1016/j.surfcoat.2014.04.034 ↗
30. Cold spray deposition of WC-17 and 12Co cermets onto aluminum10.1016/j.surfcoat.2013.07.011 ↗
31. Cold spray deposition of a WC-25Co cermet onto Al7075-T6 and carbon steel substrates10.1016/j.actamat.2012.10.011 ↗
32. Characterization of cold-sprayed multimodal WC-12Co coating10.1016/j.surfcoat.2013.08.021 ↗
33. Comparison of the mechanical and electrochemical properties of WC-25Co coatings obtained by high velocity oxy-fuel and cold gas spraying10.1007/s11666-014-0123-0 ↗
34. A study of high velocity oxy-fuel thermally sprayed tungsten carbide based coatings. Part 1: Microstructures10.1016/S0921-5093(97)00759-4 ↗
35. Slurry erosion behaviour of thermally sprayed WC-M coatings10.1016/0043-1648(95)07154-7 ↗
36. Effect of substrate surface roughening and cold spray coating on the fatigue life of AA2024 specimens10.1016/j.matdes.2013.08.061 ↗
37. Influence of cold-sprayed, warm-sprayed, and plasma-sprayed layers deposition on fatigue properties of steel specimens10.1007/s11666-015-0240-4 ↗
38. ISO 14577-1:2002 · 2002
39. ISO 14577-2:2002 · 2002
40. Tribology of HVOF- and HVAF-sprayed WC–10Co4Cr hardmetal coatings: a comparative assessment10.1016/j.surfcoat.2015.01.048 ↗
41. 2013
42. Size-dependent distributions of particle velocity and temperature at impact in the cold-gas dynamic-spray process10.1016/j.jmatprotec.2014.09.013 ↗
43. Analysis of the impact velocity of powder particles in the cold-gas dynamic-spray process10.1016/j.msea.2003.10.312 ↗
44. Temperature and strain rate effects in cold spray investigated by smoothed particle hydrodynamics10.1016/j.surfcoat.2014.05.071 ↗
45. Cold spraying – a materials perspective10.1016/j.actamat.2016.06.034 ↗
46. A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures
47. Euler based finite element analysis on high velocity impact behaviour in cold spraying10.1179/1743294413Y.0000000240 ↗
48. Modeling of high velocity impact of spherical particles10.1016/j.wear.2011.02.003 ↗
49. Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures10.1016/0013-7944(85)90052-9 ↗
50. 2013
51. Impact temperature in splat and splat-substrate interface in HVOF thermal spraying
52. Johnson · 1954
53. Correlation of Yield strength and Tensile strength with hardness for steels10.1007/s11665-008-9225-5 ↗
54. An improved technique for determining hardness and elastic modulus using load and displacement-sensing indentation systems10.1557/JMR.1992.1564 ↗
55. Mechanism of creation of compressive residual stress by shot peening10.1299/kikaia.63.1226 ↗
56. Effect of strain rate upon plastic flow of steel10.1063/1.1707363 ↗
57. Plastic deformation and fracture behaviour of Ti–6Al–4V alloy loaded with high strain rate under various temperatures10.1016/S0921-5093(97)00471-1 ↗
58. Characterization and modeling of the bonding process in cold spray additive manufacturing
59. The effect of deposition conditions on adhesion strength of Ti and Ti6Al4V cold spray splats10.1007/s11666-011-9720-3 ↗
60. Interface melding in cold spray titanium particle impact10.1016/j.surfcoat.2013.11.039 ↗
61. Pawlowski · 2008
62. Adhesion evaluation of multilayered based WC-Co-Cr thermally sprayed coatings10.1016/j.surfcoat.2008.04.016 ↗
63. Effect of WC-10%Co-4%Cr coating on the Ti-6Al-4V alloy fatigue strength10.1016/j.msea.2008.11.068 ↗