Improvements of strength and fracture resistance by spatial material property variations

Abstract A material with spatial variation in the elastic modulus E can have a much higher apparent fracture resistance and fracture stress than a comparable homogeneous material. The effect occurs due to the strong decrease of the crack driving force, which leads to crack arrest when the crack tip is located in the region with low elastic modulus. From the results of exemplary numerical studies and simple fracture mechanical considerations, models are derived in order to predict the fracture stress and fracture toughness of the inhomogeneous materials. It is shown that high values of fracture stress and fracture toughness can be reached if the amplitude of the E variation is high enough to provide crack arrest and the wavelength of the E variation is small. The beneficial effect of material property variations also occurs if the width of the compliant region is very thin and the loss in stiffness of the structure is almost negligible. The concept is applicable for various types of composite materials; examples are presented.