journal article·2023-01Open access

Load shuffling during creep deformation of an additively manufactured AlCuMnZr alloy

Richard A. Michi, Sumit Bahl, Christopher M. Fancher, Kevin Sisco, Lawrence F. Allard, Ke An, Dunji Yu, Ryan R. Dehoff, Alex Plotkowski, Amit Shyam

Acta Materialia· Volume 244

Abstract

The high-temperature deformation behavior of an additively manufactured Al-Cu-Mn-Zr alloy is evaluated in the as-fabricated and heat-treated states using traditional ex-situ and in-situ neutron diffraction creep experiments performed at 300 °C. The dominant reinforcement phase in the alloy, θ-Al 2 Cu, despite its high volume fraction of ∼10%, does not provide load transfer strengthening during creep deformation. Instead, the lattice strain evolution suggests a new mechanism we term “load shuffling” wherein the initial load is transferred away from precipitate-free zones along the grain boundaries where most of the θ-Al 2 Cu particles are located to precipitate-strengthened grain interiors. Notwithstanding the lack of load transfer strengthening, the as-fabricated AM Al-Cu-Mn-Zr alloy still possesses improved creep resistance at 300 °C relative to a cast alloy with similar composition. The proposed load shuffling mechanism explains the lack of observed L1 2-Al 3 Zr strengthening at 300 °C and helps identify several strategies for improvement of elevated-temperature mechanical response of AM Al alloys.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Aluminum Alloy Microstructure Properties · Additive Manufacturing Materials and Processes · Aluminum Alloys Composites Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (55)

Show source-provided references
1. Towards high-temperature applications of aluminium alloys enabled by additive manufacturing10.1080/09506608.2021.1951580 ↗
2. Research trends in laser powder bed fusion of Al alloys within the last decade
3. 3D printing of aluminium alloys: additive manufacturing of aluminium alloys using selective laser melting10.1016/j.pmatsci.2019.100578 ↗
4. New aluminum alloys specifically designed for laser powder bed fusion: a review10.3390/ma12071007 ↗
5. Change in microstructural characteristics of laser powder bed fused Al–Fe binary alloy at elevated temperature
6. Managing both high strength and thermal conductivity of a laser powder bed fused Al–2.5Fe binary alloy: effect of annealing on microstructure10.1016/j.msea.2020.140591 ↗
7. Microstructure and mechanical property evolution of additive manufactured eutectic Al-2Fe alloy during solidification and aging10.1016/j.jallcom.2021.163243 ↗
8. High-temperature strength sustained by nano-sized eutectic structure of Al–Fe alloy manufactured by laser powder bed fusion10.1016/j.msea.2022.142782 ↗
9. High-temperature mechanical properties of AlSi10Mg specimens fabricated by additive manufacturing using selective laser melting technologies (AM-SLM)
10. A high-strength heat-resistant Al−5.7Ni eutectic alloy with spherical Al3Ni nano-particles by selective laser melting10.1016/j.scriptamat.2021.114034 ↗
11. Microstructure and properties of a high temperature Al–Ce–Mn alloy produced by additive manufacturing10.1016/j.actamat.2020.07.014 ↗
12. Elevated temperature ductility dip in an additively manufactured Al-Cu-Ce alloy10.1016/j.actamat.2021.117285 ↗
13. Al-Cu-Ce(-Zr) alloys with an exceptional combination of additive processability and mechanical properties
14. Microstructure and properties of additively manufactured Al–Ce–Mg alloys10.1038/s41598-021-86370-4 ↗
15. A creep-resistant additively manufactured Al-Ce-Ni-Mn alloy10.1016/j.actamat.2022.117699 ↗
16. Comparing evolution of precipitates and strength upon aging of cast and laser-remelted Al–8Ce-0.2Sc-0.1Zr (wt.%)10.1016/j.msea.2022.142990 ↗
17. High performance aluminum–cerium alloys for high-temperature applications10.1039/C7MH00391A ↗
18. Modelling the creep behavior of an AlSi10Mg alloy produced by additive manufacturing
19. Compressive creep of AlSi10Mg parts produced by selective laser melting additive manufacturing technology
20. Effect of low-temperature annealing on creep properties of AlSi10Mg alloy produced by additive manufacturing: experiments and modeling10.3390/met11020179 ↗
21. Creep properties and microstructure evolution at 260–300°C of AlSi10Mg manufactured via laser powder-bed fusion10.1016/j.msea.2022.143075 ↗
22. Selective laser melting of Al and AlSi10Mg: parameter study and creep experiments
23. Microstructure and creep properties of cast near-eutectic Al–Ce–Ni alloys10.1016/j.msea.2021.142551 ↗
24. Aging- and creep-resistance of a cast hypoeutectic Al-6.9Ce-9.3Mg (wt.%) alloy10.1016/j.msea.2020.139398 ↗
25. Coarsening- and creep resistance of precipitation-strengthened Al-Mg-Zr alloys processed by selective laser melting10.1016/j.actamat.2020.02.008 ↗
26. Mechanisms of creep deformation in a rapidly solidified Al–Fe–V–Si alloy10.1016/j.msea.2021.140796 ↗
27. Steady state and transient creep properties of an aluminum alloy reinforced with alumina fibers10.1016/0956-7151(92)90348-I ↗
28. Threshold stress and load partitioning during creep of metal matrix composites10.1016/j.actamat.2008.01.037 ↗
29. Strengthening mechanisms in AlNiSc alloys containing Al3Ni microfibers and Al3Sc nanoprecipitates10.1016/j.actamat.2018.10.059 ↗
30. Load partition during hot deformation of AlSi12 and AlSi10Cu6Ni2 alloys: a quantitative evaluation of the stiffness of Si networks10.1007/s10853-020-05023-5 ↗
31. Dislocation-θ′ (Al2Cu) interactions during creep deformation of an Al-Cu alloy10.1016/j.scriptamat.2022.114739 ↗
32. Crystallographic orientation-dependent strain hardening in a precipitation-strengthened Al-Cu alloy10.1016/j.actamat.2020.116577 ↗
33. An investigation of the isothermal creep response of Al-based composites by neutron diffraction10.1016/S0921-5093(00)00762-0 ↗
34. Model-neutron diffraction strain measurement comparisons for steady state creep of metal matrix composites10.1016/S0921-5093(00)00678-X ↗
35. A neutron diffraction study of creep and damage occurrence in an A359/SiC composite10.1016/S0921-5093(01)01843-3 ↗
36. An additively manufactured AlCuMnZr alloy microstructure and tensile mechanical properties10.1016/j.mtla.2020.100758 ↗
37. Microstructural evolution and strengthening mechanisms in a heat-treated additively manufactured Al–Cu–Mn–Zr alloy10.1016/j.msea.2022.142928 ↗
38. First in situ lattice strains measurements under load at VULCAN10.1007/s11661-010-0495-9 ↗
39. An · 2012
40. Criteria for developing castable, creep-resistant aluminum-based alloys – a review10.3139/146.101249 ↗
41. Courtney · 2005
42. Frost · 1982
43. Effect of grain-boundary θ-Al2Cu precipitates on tensile and compressive creep properties of cast Al–Cu–Mn–Zr alloys10.1016/j.msea.2022.142946 ↗
44. Grain refinement effect on the hot-tearing resistance of higher-temperature Al–Cu–Mn–Zr alloys10.3390/met10040430 ↗
45. Repurposing the θ-Al2Cu phase to simultaneously increase the strength and ductility of an additively manufactured Al-Cu alloy
46. Interface diffusion-induced creep in metal matrix particulate composites under triaxial loading10.1007/s00707-017-1832-5 ↗
47. Geometric factors affecting the internal stress distribution and high temperature creep rate of discontinuous fiber reinforced metals10.1016/0956-7151(90)90306-2 ↗
48. Grain boundary sliding revisited: developments in sliding over four decades10.1007/s10853-006-6476-0 ↗
49. Impact of microstructural stability on the creep behavior of cast Al–Cu alloys10.1016/j.msea.2019.138697 ↗
50. Modeling the creep threshold stress due to climb of a dislocation in the stress field of a misfitting precipitate10.1016/j.actamat.2011.04.044 ↗
51. 3D printing of high-strength aluminium alloys10.1038/nature23894 ↗
52. A solution to the hot cracking problem for aluminium alloys manufactured by laser beam melting10.1016/j.actamat.2020.07.015 ↗
53. A novel method to 3D-print fine-grained AlSi10Mg alloy with isotropic properties via inoculation with LaB6 nanoparticles
54. Cavitation-resistant intergranular precipitates enhance creep performance of θ′-strengthened Al-Cu based alloys10.1016/j.actamat.2022.117788 ↗
55. Improving creep resistance of Al-12wt% Ce alloy by microalloying with Sc10.1016/j.scriptamat.2021.113838 ↗