Structural interpretations of deformation and fracture behavior of polypropylene/multi-walled carbon nanotube composites

Abstract The deformation and crack resistance behavior of polypropylene (PP) multi-walled carbon nanotube (MWNT) composites have been studied and their interrelation to the structural attributes studied by transmission electron microscopy (TEM), atomic force microscopy (AFM), scanning electron microscopy (SEM), wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC) and polarization light microscopy has been discussed. The composites were produced from industrial available MWNT by extrusion melt-mixing and injection-molding. In stress–strain measurements a strong increase in the yield stress and the Young’s modulus at low MWNT contents has been observed, which was attributed to an efficient load transfer between the carbon nanotubes and polypropylene matrix through a good polymer–nanotube adhesion as indicated by SEM. The extent of enhancement in mechanical properties above 1.5 wt.% of MWNT decreased due to an apparently increased tendency of clustering of carbon nanotubes. Several theoretical models have been taken into account to explain the mechanical properties and to demonstrate the applicability of such models to the system under investigation. The crack resistance behavior has been studied with the essential work of fracture (EWF) approach based on post-yield fracture mechanics (PYFM) concept. A maximum in the non-essential work of fracture was observed at 0.5 wt.% MWNT demonstrating enhanced toughness compared to pure PP, followed by a sharp decline as the MWNT content was increased to 1.5 wt.% reveals a ductile-to-semi-ductile transition. Studies on the kinetics of crack propagation aspects have revealed a qualitative picture of the nature of such a transition in the fracture modes.