journal article·2022-04Open access

A creep-resistant additively manufactured Al-Ce-Ni-Mn alloy

Richard A. Michi, Kevin Sisco, Sumit Bahl, Ying Yang, Jonathan D. Poplawsky, Lawrence F. Allard, Ryan R. Dehoff, Alex Plotkowski, Amit Shyam

Acta Materialia· Volume 227

Abstract

Existing additively manufactured aluminum alloys exhibit poor creep resistance due to coarsening of their strengthening phases and refined grain structures. In this paper, we report on a novel additively manufactured Al-10.5Ce-3.1Ni-1.2Mn wt.% alloy which displays excellent creep resistance relative to cast high-temperature aluminum alloys at 300–400 °C. The creep resistance of this alloy is attributed to a high volume fraction (∼35%) of submicron intermetallic strengthening phases which are coarsening-resistant for hundreds of hours at 350 °C. The results herein demonstrate that additive manufacturing provides opportunities for development of creep-resistant aluminum alloys that may be used in bulk form in the 250–400 °C temperature range. Pathways for further development of such alloys are identified.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · High Entropy Alloys Studies · Intermetallics and Advanced Alloy Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (95)

Show source-provided references
1. Towards high-temperature applications of aluminium alloys enabled by additive manufacturing
2. Coarsening- and creep resistance of precipitation-strengthened Al-Mg-Zr alloys processed by selective laser melting10.1016/j.actamat.2020.02.008 ↗
3. Compressive creep of AlSi10Mg parts produced by selective laser melting additive manufacturing technology
4. High-temperature mechanical properties of AlSi10Mg specimens fabricated by additive manufacturing using selective laser melting technologies (AM-SLM)
5. Modelling the creep behavior of an AlSi10Mg alloy produced by additive manufacturing
6. 3D printing of high-strength aluminium alloys10.1038/nature23894 ↗
7. Laser powder bed fusion of nano-CaB6 decorated 2024 aluminum alloy10.1016/j.jallcom.2021.158714 ↗
8. Microstructure and mechanical properties of a TiB2-modified Al–Cu alloy processed by laser powder-bed fusion
9. Grain refinement and crack inhibition of selective laser melted AA2024 aluminum alloy via inoculation with TiC–TiH210.1016/j.msea.2021.141171 ↗
10. A solution to the hot cracking problem for aluminium alloys manufactured by laser beam melting10.1016/j.actamat.2020.07.015 ↗
11. Microstructure and mechanical properties of Al-Mg-Zr alloys processed by selective laser melting10.1016/j.actamat.2018.04.053 ↗
12. Microstructural features of Sc- and Zr-modified Al-Mg alloys processed by selective laser melting10.1016/j.matdes.2016.11.040 ↗
13. Design approaches for printability-performance synergy in Al alloys for laser-powder bed additive manufacturing10.1016/j.matdes.2021.109640 ↗
14. Evaluation of an Al-Ce alloy for laser additive manufacturing10.1016/j.actamat.2016.12.065 ↗
15. Microstructure and properties of novel heat resistant Al–Ce–Cu alloy for additive manufacturing10.1007/s12540-018-00211-0 ↗
16. Microstructure and properties of a high temperature Al–Ce–Mn alloy produced by additive manufacturing10.1016/j.actamat.2020.07.014 ↗
17. Microstructure and properties of additively manufactured Al–Ce–Mg alloys10.1038/s41598-021-86370-4 ↗
18. Laser powder bed fusion of Al–10 wt% Ce alloys: microstructure and tensile property10.1007/s10853-020-05037-z ↗
19. Design of heterogeneous structured Al alloys with wide processing window for laser-powder bed fusion additive manufacturing
20. Laser powder bed fusion of eutectic Al Ni alloys: experimental and phase-field studies
21. A high-strength heat-resistant Al−5.7Ni eutectic alloy with spherical Al3Ni nano-particles by selective laser melting10.1016/j.scriptamat.2021.114034 ↗
22. Laser powder bed fusion of a near-eutectic Al–Fe binary alloy: processing and microstructure
23. Formation of multiple intermetallic phases in a hypereutectic Al–Fe binary alloy additively manufactured by laser powder bed fusion10.1016/j.intermet.2020.106892 ↗
24. Microstructure and mechanical properties of Al-Fe-V-Si aluminum alloy produced by electron beam melting10.1016/j.msea.2016.02.053 ↗
25. An additively manufactured AlCuMnZr alloy microstructure and tensile mechanical properties10.1016/j.mtla.2020.100758 ↗
26. Al-Cu-Ce(-Zr) alloys with an exceptional combination of additive processability and mechanical properties
27. 3D printing of aluminium alloys: additive manufacturing of aluminium alloys using selective laser melting10.1016/j.pmatsci.2019.100578 ↗
28. Precipitation kinetics, microstructure evolution and mechanical behavior of a developed Al-Mn-Sc alloy fabricated by selective laser melting10.1016/j.actamat.2020.04.015 ↗
29. Dispersion strengthened Al-Fe-V-Si alloys10.1016/0036-9748(86)90456-4 ↗
30. Change in microstructural characteristics of laser powder bed fused Al–Fe binary alloy at elevated temperature
31. Managing both high strength and thermal conductivity of a laser powder bed fused Al–2.5Fe binary alloy: effect of annealing on microstructure10.1016/j.msea.2020.140591 ↗
32. Casting alloys of the Al–Ce–Ni system: microstructural approach to alloy design10.1016/S0921-5093(99)00343-3 ↗
33. Fodran · 2002
34. A search for the eutectic system of high-temperature cast aluminium alloys
35. Lamellar and rod eutectic growth
36. Strategies for fabricating atom probe specimens with a dual beam FIB10.1016/j.ultramic.2004.10.011 ↗
37. Analysis of three-dimensional atom-probe data by the proximity histogram10.1007/S100050010051 ↗
38. Kaufman · 1970
39. SGTE data for pure elements10.1016/0364-5916(91)90030-N ↗
40. Thermodynamic optimization of the Ni-Al-Ce ternary system10.1007/s11669-015-0447-6 ↗
41. Primary solidification of ternary compounds in Al-rich Al–Ce–Mn alloys10.1016/j.jallcom.2020.156048 ↗
42. Effect of Mn on eutectic phase equilibria in Al-rich Al-Ce-Ni alloys
43. Bemerkungen zur schichtkristallbildung
44. Effect of strain rate on tensile ductility for a series of dispersion-strengthened aluminum-based alloys10.1016/0921-5093(89)90526-1 ↗
45. Ductility and dynamic strain aging in rapidly solidified aluminum alloys10.1007/BF02661095 ↗
46. Microstructure, tensile properties and thermal stability of AlMgSiScZr alloy printed by laser powder bed fusion
47. Courtney · 2005
48. Frost · 1982
49. On the threshold stress for dislocation creep in particle strengthened alloys10.1016/0001-6160(85)90018-5 ↗
50. Cast near-eutectic Al-12.5 wt.% Ce alloy with high coarsening and creep resistance10.1016/j.msea.2019.138440 ↗
51. Impact of microstructural stability on the creep behavior of cast Al–Cu alloys10.1016/j.msea.2019.138697 ↗
52. Creep of Al-Sc microalloys with rare-earth element additions10.4028/www.scientific.net/MSF.519-521.1035 ↗
53. Mechanisms of creep deformation in a rapidly solidified Al–Fe–V–Si alloy10.1016/j.msea.2021.140796 ↗
54. Criteria for developing castable, creep-resistant aluminum-based alloys-a review10.3139/146.101249 ↗
55. Strengthening mechanisms in AlNiSc alloys containing Al3Ni microfibers and Al3Sc nanoprecipitates10.1016/j.actamat.2018.10.059 ↗
56. New generation of eutectic Al-Ni casting alloys for elevated temperature services10.1016/j.msea.2017.10.034 ↗
57. Ambient- and elevated-temperature strengthening by Al3Zr-nanoprecipitates and Al3Ni-microfibers in a cast Al-2.9Ni-0.11Zr-0.02Si-0.005Er (at.%) alloy10.1016/j.msea.2019.05.018 ↗
58. On the origin of a remarkable increase in the strength and stability of an Al rich Al-Ni eutectic alloy by Zr addition10.1016/j.actamat.2019.03.025 ↗
59. Thermal stability of aluminum-cerium binary alloys containing the Al-Al11Ce3 eutectic10.1016/j.msea.2021.140973 ↗
60. High performance aluminum–cerium alloys for high-temperature applications10.1039/C7MH00391A ↗
61. Effect of plastic deformation on the coarsening of dispersoids in a rapidly solidified Al-Fe-Ce alloy10.1007/BF02649472 ↗
62. Strengthening mechanisms in solid solution aluminum alloys10.1007/s11661-006-0142-7 ↗
63. Six decades of the Hall–Petch effect – a survey of grain-size strengthening studies on pure metals10.1080/09506608.2016.1191808 ↗
64. Plastic deformation of two-phase alloys containing small nondeformable particles
65. Meyers · 1984
66. Nembach · 1997
67. Back pressure equal channel angular consolidation of pure Al particles10.1016/j.scriptamat.2005.08.012 ↗
68. High temperature creep behavior of SiC/2124Al metal matrix composites10.4028/www.scientific.net/KEM.104-107.757 ↗
69. On the strength of discontinuous silicon carbide reinforced aluminum composites10.1016/0036-9748(86)90210-3 ↗
70. A combined microstructure strengthening analysis of SiCp/AI metal matrix composites10.1016/0010-4361(95)91381-E ↗
71. Interface-dominated mechanical behavior in advanced metal matrix composites10.1016/j.nanoms.2020.03.007 ↗
72. First-principles studies on lattice constants and local lattice distortions in solid solution aluminum alloys10.1016/j.commatsci.2012.08.037 ↗
73. Influence of Si precipitates on fracture mechanisms of AlSi10Mg parts processed by Selective Laser Melting10.1016/j.actamat.2019.06.013 ↗
74. Heterogeneous microstructure and voids dependence of tensile deformation in a selective laser melted AlSi10Mg alloy10.1016/j.msea.2020.140109 ↗
75. Role of melt pool boundary condition in determining the mechanical properties of selective laser melting AlSi10Mg alloy10.1016/j.msea.2018.10.083 ↗
76. Elevated temperature ductility dip in an additively manufactured Al-Cu-Ce alloy10.1016/j.actamat.2021.117285 ↗
77. A new model-based creep equation for dispersion strengthened materials10.1016/0956-7151(90)90223-4 ↗
78. The kinetics of dislocation climb over hard particles—II. Effects of an attractive particle-dislocation interaction10.1016/0001-6160(88)90159-9 ↗
79. Flow stress, subgrain size, and subgrain stability at elevated temperature10.1007/BF02661565 ↗
80. Separated contribution of particles and matrix on the creep behavior of dispersion strengthened materials10.1016/S1359-6454(97)00217-6 ↗
81. Elevated temperature deformation behavior of a dispersion-strengthened Al-Fe,V,Si alloy10.1007/BF02595640 ↗
82. High temperature creep deformation of an Al–Fe–V–Si alloy10.1016/S0921-5093(98)00876-4 ↗
83. Deformation behaviour under constant structure of creep-resistant Al-Fe alloys10.1007/BF00721014 ↗
84. Interpretation of the creep behaviour of dispersion-strengthened A1-Fe-Ni alloys in terms of the detachment mechanism10.1016/0921-5093(94)02711-0 ↗
85. Mechanical behavior of powder metallurgy Al-Fe-Ni alloys10.1016/0921-5093(94)91081-2 ↗
86. Deformation mechanisms of a rapidly solidified AI-8.8Fe-3.7Ce alloy10.1007/BF02646203 ↗
87. Threshold stresses for dislocation climb over hard particles: the effect of an attractive interaction10.1016/0001-6160(86)90247-6 ↗
88. Microstructure and creep properties of dispersion-strengthened aluminum alloys10.1007/BF02647335 ↗
89. Creep of oxide dispersion strengthened materials (with special reference to T.D. Nichrome)
90. Threshold stress and load partitioning during creep of metal matrix composites10.1016/j.actamat.2008.01.037 ↗
91. Mondolfo · 1976
92. Degradation of RSP/PM Al-8Fe-4Ce during creep10.1007/BF02650896 ↗
93. High temperature creep behavior of metal matrix aluminum-SiC composites10.1016/0956-7151(93)90094-9 ↗
94. Five-power-law creep in single phase metals and alloys10.1016/S0079-6425(99)00006-7 ↗
95. Creep of metals containing high volume fractions of unshearable dispersoids—Part II. Experiments in the Al-Al2O3 system and comparison to models10.1016/S1359-6454(97)00136-5 ↗