The role of microtexture on the faceted fracture morphology in Ti–6Al–4V subjected to high-cycle fatigue

Abstract Microtextured regions (or macrozones) are commonly reported in titanium alloys and are believed to be related to fatigue life. Here, fractographic investigations are conducted on bimodal Ti–6Al–4V plate, including transmission electron microscopy to determine the mechanism of fatigue facet formation and electron backscattered diffraction to examine the underlying macrozone structures. It is found that macrozones oriented with their c-axis close to the loading direction are responsible for facet formation, and that the facets are associated with basal slip. Microtextured regions with c-axis orientations near-perpendicular to the loading direction are believed to act as barriers to faceted crack growth, based on the change in crack morphology as the crack crosses a macrozone boundary. The variant selection occurring during the transformation of the retained beta appears to favour a common orientation with the surrounding primary alpha grains, contributing to the size of the macrozones and therefore to the extent of the observed faceted regions.