The role of lattice defects, element partitioning and intrinsic heat effects on the microstructure in selective laser melted Ti-6Al-4V

The microstructure and phase composition in selective laser melted (SLM) Ti-6Al-4V plays a key role for its mechanical performance. The microstructure evolution in SLM Ti-6Al-4V was studied in the as-built condition and after sub-transus heat treatments between 400¿°C and 800¿°C focusing on elemental partitioning and the role of lattice defects on precipitation of the ß phase. With SLM parameters corresponding to low volume energy density (EV = 77¿J/mm3) the as-built microstructure consisted of acicular martensite and showed a higher density of lattice defects than that synthesized under high EV¿=¿145¿J/mm3 condition. High energy X-ray synchrotron diffraction indicated the presence of ~2¿wt.% ß-phase at this high EV. Moreover, atom-probe tomography revealed enrichments in ß-stabilizers at one- and two-dimensional lattice defects. These fine enriched one-dimensional columnar and two-dimensional features are identified as precursors of ß-phase, revealing the role of lattice defects for ß-precipitation. Upon annealing at 400¿°C and 530¿°C, ß-films began to fragment into ß-platelets and nanoparticles, whereas annealing at 800¿°C led to a coarse-lamellar a/ß-microstructure. Moreover, a2-Ti3Al was found in the 400¿°C annealed condition. In line with the microstructure changes, Vickers hardness increased upon annealing at temperatures up to 530¿°C and dropped when coarsening occurred at higher temperatures. Substantial element partitioning occurred during thermally driven martensite decomposition, which was significantly stronger for Fe than for V.