Irradiation assisted stress corrosion cracking of commercial and advanced alloys for light water reactor core internals

Abstract Thirteen alloys including high- and low-strength nickel-base alloys, austenitic stainless steels, and ferritic alloys were irradiated using 2 MeV protons to a damage level of 2.5 dpa at 360 °C and assessed for their susceptibility to irradiation assisted stress corrosion cracking (IASCC) in both BWR normal water chemistry (NWC) and PWR primary water. Cracking susceptibility was highest for high strength nickel-base alloys, followed by the low strength nickel-base alloys and then the low strength iron-base alloys. Cracking in the nickel-based alloys was worst in normal water chemistry, which was reversed for the iron-based alloys. In general, cracking correlated with the degree of microstructure changes, though no single feature could be linked to cracking. IGSCC occurred in both the unirradiated and irradiated conditions in high strength nickel-base alloys with susceptibility being considerably higher following irradiation. In all cases, slip was planar, and the degree of slip localization correlated with the probability of IG crack initiation. Low strength nickel-base alloys showed the same dependence on environment as high strength alloys but were considerably less susceptible to IASCC initiation. Among the low strength iron-base alloys, alloy 800 was most susceptible to IASCC initiation in both BWR NWC and PWR primary water, which also correlated with grain boundary chromium depletion and silicon segregation. Across all alloys, cracking correlated with both the degree of localized deformation and the hardness in the irradiated condition. The agreement is expected as increased hardening also correlates with localized deformation, which is likely a necessary, though insufficient condition for cracking.