Systematic study of formation of soft and hard zones in the dissimilar weldments of Cr–Mo steels

Abstract The microstructural stability and elemental redistribution in dissimilar weldments between 9Cr–1Mo and 2.25Cr–1Mo ferritic steels during various postweld heat treatments (PWHTs) have been studied using microscopy techniques ranging from optical to transmission electron microscopy and electron probe microanalyser. Application of PWHT at 1023 K for various times resulted in the formation of a soft zone in the low Cr side and a carbide rich hard zone adjoining the soft zone in the high Cr side of the weldment. The width of these zones and their hardness are influenced by the time of exposure at elevated temperature. A measurable increase in the width and a decrease in the hardness of the soft and hard zones with aging times are observed. Correlation between these observed effects and the elemental redistribution responsible for the formation of these zones is being attempted. Micromechanisms responsible for the formation of these zones are proposed. Migration of carbon from low Cr side to high Cr side driven by the gradient in the carbon activity has been found to be responsible for the formation of these zones.