Post-quench ductility limits of coated ATF with various zirconium-based alloys and coating designs

Post Quench Ductility (PQD) of various Cr-coated cladding designs with respect to base cladding materials, Cr coating methods, and its thickness were investigated to explore Emergency Core Cooling System (ECCS) limits. Both inner wall and outer wall of coated (Cr and Cr/CrN) claddings were steam oxidized at ∼1204°C and then water quenched. The post-oxidized specimens were ring compressed to attain offset strains based on which ductility was assessed in compliance with the U.S. Nuclear Regulatory Commission (U.S. NRC)’s protocols. Weight gain-based Equivalent Cladding Reacted (ECR) limits of coated specimens (Cr and Cr/CrN) are consistently lower than those of the base cladding materials due to the early load drop under Ring Compression Test (RCT). Yet, time needed to reach the ECR limit is still increased for coated specimens because it effectively undergoes single side oxidation with protective coating. Cracks imitated from ZrCr2 are primarily responsible for the early major load drop observed for tested coating thicknesses (8.9μm and 18.9μm), and hence reduced ECR limits compared to bare Zircaloy. The cracks from ZrCr2 was promoted by an increased oxygen concentration of the interfacing Zr matrix owing to the diffusion of oxygen through the coating. The thicker coating reduces this oxygen level, thereby delaying the load drop from ZrCr2 during RCT and increases the ECR limit. The maximum attainable ECR limit of coated ECR limits is affected by the base Zircaloy as it gives as the ECR ceiling from which ECR reduction for coated cladding occurs. For the tested base cladding materials (Opt. ZIRLOTM and HANA-6), ECR 19%, which is the limit for Cr-coated (8.9 μm) HANA-6, may serve as the lower envelope limit. Hence, ECR 19% (single-side ECR) can conservatively serve as the conservative, yet non-design specific, Cr-coated ECR limit for the most of the modern base Zircaloy materials (Opt. ZIRLOTM and HANA-6).