Uranium nitride advanced fuel: an evaluation of the oxidation resistance of coated and doped grains

The oxidation behaviour of the composite UN-AlN, UN-Cr2N/CrN and UN-AlN-Cr2N/CrN pellets in air and anoxic steam under thermal transient conditions was investigated and compared with the pure UN pellet. The composite pellets were manufactured to contain the engineered microstructure of coated (the addition of matrix-insoluble AlN) and doped (the addition of matrix-soluble Cr2N/CrN) grains. The composite powders were produced by powder metallurgy and sintered into pellets using the SPS method. Sintered composite pellets were subjected to a thermal transient up to 1273 K in an STA-EGA (TGA-DSC-Gas-MS) system, followed by crystallographic characterization by XRD and morphological and elemental analysis by FEG-SEM. Improved oxidation behaviour in air compared to pure UN was demonstrated by the UN-Cr2N/CrN composite pellet. The formation of the ternary oxide UCrO4 from the ternary (U2Cr)N3 phase (doped grain) was observed, consistent with the delayed oxidation onset and slower reaction rates. In an anoxic steam environment UN-Cr2N/CrN exhibited a higher onset oxidation temperature relative to UN, although the reaction progressed faster than for UN sample. Composite UN-AlN pellet oxidised at a lower temperature in both air and steam, compared to pure UN, due to internal stresses in the fuel matrix. A mechanism for degradation of the composite materials is proposed and the influence of the individual phases on the oxidation behaviour of the composites is discussed.