journal article·2026-08Open access

Sinterability of binder-jetted scaffolds of bioactive glasses with different crystallization tendencies

Carsten Blaeß, Qaisar Nawaz, Ertugrul Varlik, Aldo Roberto Boccaccini, Ralf Müller

Abstract

The sinterability of scaffolds, 3D-printed by binder jetting, and their uniaxially pressed compact counterparts made from the bioactive glasses BG 13–93 and BG F3 was investigated with heating microscopy, DTA, optical and electron microscopy, and XRD. As the 3D-printed specimens had lower initial relative densities, more shrinkage and more time to reach full densification were needed. In the case of the slow-crystallizing BG 13–93, this delay did not provoke crystallization-induced sinter retardation. For the more readily crystallizing BG F3, however, a final relative density > 95% was reached only for the particle size fraction <32 µm. For this particle size fraction, the BG 13–93 scaffolds reached bending strengths quite similar to those measured on bulk glass samples, whereas BG F3 scaffolds reached about 30% less. In vitro cell viability tests on (<32 µm)-scaffolds proved their cytocompatibility with pre-osteoblasts on both BGs.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Bone Tissue Engineering Materials · Additive Manufacturing and 3D Printing Technologies · Cellular and Composite Structures

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (75)

Show source-provided references
1. Bioactive glasses and glass-ceramics for healthcare applications in bone regeneration and tissue engineering10.3390/ma11122530 ↗
2. Scaffolds of bioactive glass-ceramic (Biosilicate ®) and bone healing: a biological evaluation in an experimental model of tibial bone defect in rats
3. Bone Substitutes in orthopaedic surgery: current status and future perspectives
4. Bone tissue regeneration: the role of scaffold geometry10.1039/C4BM00291A ↗
5. Fabrication aspects of porous biomaterials in orthopedic applications: a review10.1021/acsbiomaterials.7b00615 ↗
6. A review of in vitro cell culture testing methods for bioactive glasses and other biomaterials for hard tissue regeneration10.1039/D0TB01493A ↗
7. Processing and cytocompatibility of Cu-doped and undoped fluoride-containing bioactive glasses
8. Investigations into the effects of scaffold microstructure on slow-release system with bioactive factors for bone repair10.3389/fbioe.2023.1230682 ↗
9. Glass, ceramic, polymeric, and composite scaffolds with multiscale porosity for bone tissue engineering10.1002/adem.202201743 ↗
10. Additive manufacturing of bioceramic implants for restoration bone engineering: technologies, advances, and future perspectives10.1021/acsbiomaterials.2c01164 ↗
11. Factors affecting crystallization of bioactive glasses10.1016/j.jeurceramsoc.2006.04.017 ↗
12. Reprint of: review of bioactive glass: from Hench to hybrids10.1016/j.actbio.2015.07.019 ↗
13. On the kinetics of sintering and crystallization of glass powders
14. Isothermal sintering with concurrent crystallisation of monodispersed and polydispersed glass particles. Part 1
15. Viscous phase silicate processing
16. Bioactive glasses with improved processing. Part 2. Viscosity and fibre drawing10.1016/j.jnoncrysol.2015.03.009 ↗
17. Bioglass and bioactive glasses and their impact on healthcare10.1111/ijag.12252 ↗
18. From window panes to bone regeneration: structure, viscosity and bioactivity of soda lime silicate glasses10.1039/D4TB02414A ↗
19. T–T–T behaviour of bioactive glasses 1–98 and 13–9310.1016/j.jeurceramsoc.2011.10.040 ↗
20. Sintering and concomitant crystallization of bioactive glasses10.1111/ijag.13477 ↗
21. Viscosity and crystallization of bioactive glasses from 45S5 to 13-9310.1111/ijag.15837 ↗
22. Effect of crystallization on apatite-layer formation of bioactive glass 45S510.1002/(SICI)1097-4636(199604)30:4<509::AID-JBM9>3.0.CO;2-T ↗
23. Influence of heat treatment on crystallization of bioactive glasses10.1016/j.jnoncrysol.2007.06.092 ↗
24. Crystallization behavior of combeite in 45S5 Bioglass® via controlled heat treatment10.1016/j.jnoncrysol.2018.09.003 ↗
25. Sintering behaviour of 45S5 bioactive glass10.1016/j.actbio.2008.05.019 ↗
26. Sintering and foaming of bioactive glasses10.1111/jace.18626 ↗
27. Sintering and crystallization kinetics of bioactive glass 13–9310.1016/j.jnoncrysol.2023.122790 ↗
28. Manufacturing, mechanical characterization, and in vitro performance of bioactive glass 13–93 fibers10.1002/jbm.b.30429 ↗
29. Fabrication of 13-93 bioactive glass scaffolds for bone tissue engineering using indirect selective laser sintering10.1088/1758-5082/3/2/025004 ↗
30. Sintering of 3D-printed glass/HAp composites10.1111/j.1551-2916.2012.05368.x ↗
31. Effect of milling media on processing and performance of 13-93 bioactive glass scaffolds fabricated by robocasting10.1016/j.ceramint.2014.09.071 ↗
32. Creation of bioactive glass (13-93) scaffolds for structural bone repair using a combined finite element modeling and rapid prototyping approach10.1016/j.msec.2016.06.011 ↗
33. Growth and differentiation of osteoblastic cells on 13-93 bioactive glass fibers and scaffolds10.1016/j.actbio.2007.07.006 ↗
34. Bioactive glasses with improved processing. Part 1. Thermal properties, ion release and apatite formation10.1016/j.actbio.2014.05.019 ↗
35. In vitro dissolution and characterisation of flame-sprayed bioactive glass microspheres S53P4 and 13–9310.1016/j.jnoncrysol.2022.121736 ↗
36. Bone regeneration in strong porous bioactive glass (13-93) scaffolds with an oriented microstructure implanted in rat calvarial defects10.1016/j.actbio.2012.08.029 ↗
37. Long-term bone regeneration, mineralization and angiogenesis in rat calvarial defects implanted with strong porous bioactive glass (13–93) scaffolds10.1016/j.jnoncrysol.2015.04.008 ↗
38. In vivo evaluation of 13-93 bioactive glass scaffolds with trabecular and oriented microstructures in a subcutaneous rat implantation model10.1002/jbm.a.32827 ↗
39. A prospective randomized 14-year follow-up study of bioactive glass and autogenous bone as bone graft substitutes in benign bone tumors10.1002/jbm.b.31636 ↗
40. A comparative in vitro and in vivo analysis of the biological properties of the 45S5-, 1393-, and 0106-B1-bioactive glass compositions using human bone marrow-derived stromal cells and a rodent critical size femoral defect model10.1016/j.bioadv.2023.213521 ↗
41. Sintering and crystallization kinetics of fluoride-containing bioactive glass F310.52825/glass-europe.v3i.2564 ↗
42. Evaluation of glass-forming tendency by means of dta10.1007/BF01690134 ↗
43. Forty years of the Hrubý glass-forming coefficient via DTA when comparing other criteria in relation to the glass stability and vitrification ability10.1007/s10973-011-1926-6 ↗
44. Surface nucleated transformation kinetics in 2-dimensional and 3-dimensional finite systems10.1016/0022-3093(91)90018-2 ↗
45. Surface crystallization of silicate glasses: nucleation sites and kinetics10.1016/S0022-3093(00)00214-3 ↗
46. Non-isothermal sinter-crystallization of jagged Li2O-Al2O3-SiO2 glass and simulation using a modified form of the Clusters model10.1016/j.jnoncrysol.2012.09.010 ↗
47. Simple model for particle phase transformation kinetics10.1016/j.actamat.2018.05.039 ↗
48. Börger · 2004
49. The ball on three balls test for strength testing of brittle discs: stress distribution in the disc10.1016/S0955-2219(01)00458-7 ↗
50. Elastic properties and short-to medium-range order in glasses10.1111/j.1551-2916.2007.01945.x ↗
51. Sintering inhomogeneous glasses: application to optical waveguides10.1016/0022-3093(79)90039-5 ↗
52. On constrained sintering—I. Constitutive model for a sintering body10.1016/0001-6160(88)90189-7 ↗
53. Oriented surface nucleation in diopside glass10.1016/j.jnoncrysol.2021.120661 ↗
54. Hydroxyapatite surface roughness: complex modulation of the osteoclastogenesis of human precursor cells10.1016/j.actbio.2011.11.032 ↗
55. Reactions of cells to topography10.1163/156856298X00415 ↗
56. New depths in cell behaviour: reactions of cells to nanotopography
57. Viscous flow of crystalline bodies under the action of surface tension
58. A phenomenological theory of sintering10.1088/0370-1301/62/12/310 ↗
59. Powder-bed stabilization for Powder-based additive manufacturing10.1155/2014/491581 ↗
60. Sintering kinetics of vitreous silica
61. Sintering of low-density glasses: III, effect of a distribution of pore sizes10.1111/j.1151-2916.1977.tb14116.x ↗
62. Viscous sintering of a bimodal pore-size distribution10.1111/j.1151-2916.1984.tb19506.x ↗
63. Considerations of inhomogeneity effects in sintering10.1111/j.1151-2916.1982.tb10340.x ↗
64. Sintering behavior of bi-modal powder compacts10.1016/0001-6160(84)90003-8 ↗
65. The influence of grain-size on the overall kinetics of surface-induced glass crystallization10.1007/BF02057238 ↗
66. Model for sintering polydispersed glass particles10.1016/S0022-3093(00)00399-9 ↗
67. The crystal-structure of 6 Ca2SiO4 · 1 Ca3(PO4)2
68. Inorganic materials for bone repair or replacement applications10.2217/17435889.2.6.899 ↗
69. Sintering and crystallisation of 45S5 Bioglass® powder10.1016/j.jeurceramsoc.2009.06.035 ↗
70. Mechanical properties of bioactive glasses, ceramics, glass-ceramics and composites: state-of-the-art review and future challenges10.1016/j.msec.2019.109895 ↗
71. Bioactive glass and glass-ceramic scaffolds for bone tissue engineering10.3390/ma3073867 ↗
72. Mechanical properties of cortical bone and their relationships with age, gender, composition and microindentation properties in the elderly10.1016/j.bone.2015.11.018 ↗
73. Mechanical properties of bioactive glasses, glass-ceramics and composites10.1243/0954411981533908 ↗
74. Structural mechanical properties of 3D printing biomimetic bone replacement materials10.3390/biomimetics8020166 ↗
75. Perspectives on the impact of crystallization in bioactive glasses and glass-ceramics