Strengthening of soda-lime-silica glass by surface treatment with sol–gel silica

Abstract In this study, the failure resistance of soda-lime-silica glass was increased by surface treatment with sol–gel silica. Samples annealed and ion-exchanged in KNO3 for 24 h at 450 °C were considered. Sol–gel silica coating was carried out by dipping the glass samples into a sol suspension prepared by hydrolysis of Si(OEt)4 in ethanol/water solution. The deposited layer was consolidated in air for 24 h and subjected to mild thermal treatment at 300 °C for 1 h. The surface treatment increased the fracture resistance of annealed glass of about 35 MPa; conversely, ion-exchanged specimens showed an average increase of about 90 MPa. The strengthening effect induced by the surface treatment was attributed to the reduction of the effective crack length generated by the silica coating. The different strength increase between annealed and ion-exchanged samples is discussed in terms of fracture toughness which, for ion-exchanged glass, is not constant, due to the presence of the surface residual stresses and thus the reduction of the crack length due to the silica coating determines a higher strength increase than for annealed glass.