In situ purity enhancement/surface modification of single-walled carbon nanotubes synthesized by induction thermal plasma

A simple, cost-effective and energy-efficient approach was developed for in situ purity enhancement and surface modification of single-walled carbon nanotubes (SWCNTs) produced using an induction thermal plasma process. In this process, SWCNT-containing materials are thermally treated with oxygen flow inside a filtration chamber, while they are assembled into the sheets during the synthesis process. Owing to selective thermal oxidation, the amount of amorphous carbon was significantly reduced in the final product resulting in higher purity SWCNT-containing materials. Parametric study indicated that the amorphous carbon content was noticeably diminished in the product at an oxygen volume concentration of 10% in the synthesis system. Raman analysis indicated a decrease in the population of the SWCNTs with diameters smaller than 1.3 nm after in situ exposure to 10 vol.% of oxygen. In addition to the successful reduction of amorphous carbon content, the oxygen-functionalized SWCNTs were also observed in the final product using this process.