Flow boiling heat transfer of alumina nanofluids in single microchannels and the roles of nanoparticles

This study investigates flow boiling heat transfer of aqueous alumina nanofluids in single microchannels with particular focuses on the critical heat flux (CHF) and the potential dual roles played by nanoparticles, i.e., (i) modification of the heating surface through particle deposition and (ii) modification of bubble dynamics through particles suspended in the liquid phase. Low concentrations of nanofluids (0.001–0.1 vol.%) are formulated by the two-step method and the average alumina particle size is ~25 nm. Two sets of experiments are performed: (a) flow boiling of formed nanofluids in single microchannels where the effect of heating surface modification by nanoparticle deposition is apparent and (b) bubble formation in a quiescent pool of alumina nanofluids under adiabatic conditions where the role of suspended nanoparticles in the liquid phase is revealed. The flow boiling experiments reveal a modest increase in CHF by nanofluids, being higher at higher nanoparticle concentrations and higher inlet subcoolings. The bubble formation experiments show that suspended nanoparticles in the liquid phase alone can significantly affect bubble dynamics. Further discussion reveals that both roles are likely co-existent in a typical boiling system. Properly surface-promoted nanoparticles could minimize particle deposition hence little modification of the heating surface, but could still contribute to the modification in heat transfer through the second mechanism, which is potentially promising for microchannel applications.