Dual-phase ceramics based on multi-cation boride and carbide: Investigations at the nanoscale

A dual phase boride and carbide ceramic with the nominal composition (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2 and (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C was prepared by reactive synthesis and consolidated by spark plasma sintering. The resulting microstructure contained about 30% (in volume) boride and 70% carbide. Compositional inhomogeneities were observed within single grains that had core-shell structures and preferential accumulation of specific metals in the boride or carbide phases. Specifically, Ti and Nb had higher concentrations in the boride, whereas Hf and Ta in the carbide. The Zr concentration was relatively equally distributed in the two phases. The dual phase ceramic had additional, distinctive features including nanosized inclusions, possibly related to local miscibility gaps and supersaturation, linear defects, and strain due to adjustment of the crystal structure. As a consequence, the fracture mode was transgranular with the crack path deviated by these nanometric microstructure alterations. Nanoindentation under 5 mN measured higher hardness and modulus for the boride, 30 GPa and 525 GPa, as compared to the carbide phase, 22 GPa and 425 GPa, due to a higher concentration of dislocation tangles and strains deriving from the introduction of metals with different sizes (and properties) in a less compliant hexagonal lattice.