Cost-Effective Nanoporous Gold Obtained by Dealloying Metastable Precursor, Au33Fe67, Reveals Excellent Methanol Electro-Oxidation Performance

In this study, we report nanoporous gold (NPG) as an economic, efficient, and stable alternative electrocatalyst for methanol electro-oxidation. The said sample was successfully prepared from an Fe-rich metastable Au33Fe67 supersaturated solid solution acting as the precursor, which was formed into ribbons by the phenomenon of rapid solidification using melt-spinning technique. The as-quenched ribbon was then chemically dealloyed in 1 M HCl at 70 °C for different durations of time. A homogeneous, free-standing, and mechanically stable NPG sample was obtained with tunable ligament shape and size. The morphology and composition were characterized by using SEM with EDS, while the structure by XRD. The sample was examined as an electrocatalyst for methanol electro-oxidation profiting off its large surface area; cyclic voltammetry (CV) was the technique employed for electrochemical studies. In a basic solution of methanol and KOH, the sample displays a low peak potential of 0.47 V vs. Ag/AgCl for methanol electro-oxidation with a high peak current density of 0.43 mA/cm2. In addition, it demonstrates outstanding stability and high poisoning tolerance. It is noteworthy that the fabrication process of the NPG sample from start to end was intentionally opted to be sustainable, cost-effective, rapid, and feasible. The usage of critical raw materials was avoided. As a whole, the properties and results put forth by the NPG sample make it an inexpensive, sustainable, and excellent alternative as an electrocatalyst for methanol electro-oxidation.