Effect of film thickness and agglomerate size on the superwetting and fog-free characteristics of TiO2 films

Abstract The effect of TiO2 film thickness and agglomerate size on the non-UV activated superhydrophilic wetting and antifogging characteristics of TiO2 films was investigated. Evidence from Atomic Force Microscopy analysis showed that surface roughness is the key parameter requiring control so as to retain the superhydrophilic wetting and antifogging behaviour of the synthesised films. Surface roughness can be tuned by simple manipulation of the multilayer assembly of TiO2 nanoparticles through varying the film thickness and agglomerate size. A film thickness of ~ 140 nm yielded the optimum roughness (root mean square = 23 nm) to give the best superhydrophilic wetting behaviour. Thicker films reduced the film roughness and were detrimental to their superhydrophilic wetting properties. Smaller agglomerate size was also found to be important in retaining film roughness.