Effect of magnetic lens on the electrospinning whipping instability, fiber diameter and its distribution

Electrospinning is an efficient and straightforward method for producing thin fibers from various materials. Although such thin fibers have diverse potential applications, the remaining problems with electrospinning are the whipping instability (also known as bending instability) of electrically charged liquid jets of polymer nanofibers and uneven fiber diameter distribution. In this study, we report a novel magnetic lens electrospinning system and discuss the principle of reducing the fiber diameter and width of the whipping circle in this electrospinning process. The effects of three types of electrospinning devices, needle-to-plate, needle-exciting coil-to-plate, and needle-magnetic lens-to-plate types, were studied through numerical simulation to analyze the electrospinning fiber collection state. For the 12 wt% polyacrylonitrile solution, when the applied voltage was 14–20 kV, the feed rate was 0.4–0.7 ml/h, and the current applied to the excitation coil or magnetic lens was 1 A, the experimental results demonstrated that, compared with needle-to-plate-type and needle-exciting coil-to-plate-type electrospinning, needle-magnetic lens-to-plate-type electrospinning produced smaller whipping circles with thinner and more uniform fibers.