Numerical investigation on the effect of tow tension on the geometry of three-dimensional orthogonally woven fabric

The fabric geometry determines the mechanical performance of a textile composite. This paper investigates the effect of tow tension on the fabric geometry during the weaving process. A numerical model at the fiber scale was established by representing the fiber as a chain of truss elements connected by fully flexible hinges and having strong tensile modules. Fabric samples were woven on a homemade loom under different tension configurations to verify the numerical model. The model results with respect to the tow cross-section and path are in good agreement with observations of the homemade fabric sample. The tow cross-section deformation is the consequence of fiber rearrangement due to the transverse force originating from Z-binder tension. It is also found that the crimps of weft tows are different to those of warp tows. For weft tows, appreciable crimping is found in the regions of intercrossing with the Z-binder tow. Meanwhile, fibers undulate at the edges and remain straight in the middle of warp tows.