Geometrical modeling of near-net shape braided preforms

Circular braiding has been successfully adapted for producing near-net shape structures for advanced fiber-reinforced composites. Net-shape manufacturing is significantly important for fabricating complex three-dimensional (3D) preforms. Geometrical modeling of braid patterns on 3D preforms plays a key role in determining their mechanical behavior. In this research work, the geometrical models of strand trajectory on the surface of cylindrical and conical mandrels with diamond, regular and triaxial braid patterns have been developed. These geometrical models of strand profiles were then simulated using Virtual Reality Modeling Language. Subsequently, the strands on complex-shaped mandrels, including ‘bottle’ and ‘funnel’, were simulated and accordingly, the braid angles have been predicted and compared with the experimental results. A virtual experiment was also conducted to compare the trajectory of the strands having constant and varying braid angles on the surface of conical mandrels.