journal article·2022-02-01

Web lateral instability caused by nonuniform paper properties

FRÉDÉRIC PARENT, JEAN HAMEL, DAVID MCDONALD

TAPPI Journal· Volume 21· Issue 1
Publisher page

Abstract

Lateral or cross-machine direction (CD) web movement in printing or converting can cause problems such as misregistration, wrinkles, breaks, and folder issues. The role of paper properties in this problem was studied by measuring lateral web positions on commercial printing presses and on a pilot-scale roll testing facility (RTF). The findings clearly showed that CD profiles of machine direction (MD) tension were a key factor in web stability. Uneven tension profiles cause the web to move towards the low-tension side. Although extremely nonuniform tension profiles are visible as bagginess, more often, tension profiles must be detected by precision devices such as the RTF. Once detected, the profiles may be analyzed to determine the cause of web offset and weaving problems. Causes of tension profiles can originate from nonuniform paper properties. For example, by means of case studies, we show that an uneven moisture profile entering the dryer section can lead to a nonuniform tension profile and lateral web movement. Time-varying changes in basis weight or stiffness may also lead to oscillations in the web’s lateral position. These problems were corrected by identifying the root cause and making appropriate changes. In addition, we developed a mathematical model of lateral stability that explains the underlying mechanisms and can be used to understand and correct causes of lateral web instability
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Vibration and Dynamic Analysis · Material Properties and Processing

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (23)

Show source-provided references
1. Paukku, J., Parola, M., and Vuorinen, S., “Web widening and lateral movements of paper web in a printing press,” Int. Printing Graphic Arts Conf., PAPTAC, Montreal, QC, Canada, 2004.
2. Parola, M., Kaljunen, T., Beletski, N., et al., “Analyzing the printing press runnability by data mining,” TAGA Proc.: 55th Annu. Conf., TAGA, Warrendale, PA, USA, 2003.
3. Parola, M., Sundell, H., Virtanen, J., et al., Pulp Pap. Can. 101(2):T35(2000).
4. Roisum, D., The Mechanics of Web Handling, TAPPI Press, TAPPI, Atlanta, GA, 1998.
5. Smith, R.D., Roll & Web Defect Terminology, 2nd edn., TAPPI Press,TAPPI, Atlanta, 2007.
6. Roisum, D., The Mechanics of Winding, TAPPI Press, TAPPI, Atlanta,1994.
7. Fox, J., “Back from the edge? – Mill experiences on the problems of edge reels,” Newsprint Production and Use – the Future of Newspapers Seminar, London, UK, 1999.
8. Lindblad, G. and Furst, T., The Ultrasonic Measuring Technology on Paper and Board: A Handbook, Lorentzen & Wettre, Kista, Sweden,2007.
9. Parent, F., Hamel, J., and McDonald, D., TAPPI J. 20(6): 365(2021). https://doi.org/10.32964/TJ20.6.365.10.32964/TJ20.6.365 ↗
10. Enk, T., Urban. P., Dattner, M., et al., J. Print Media Technol. Res. 9(2):103(2020).
11. Shelton, J.J., “Lateral dynamics of a moving web,” Ph.D. thesis, Oklahoma State University, Stillwater, OK, USA, 1968.
12. Shelton, J.K., “The effects of web camber on handling,” Int. Conf. Web Handling, 4th, Oklahoma State University, Stillwater, 1997.
13. Swanson, R.P., “Mechanics of nonuniform webs,” Int. Conf. Web Handling, 5th, Oklahoma State University, Stillwater, 1999.
14. Swanson, R.P., “Lateral dynamics of nonuniform webs,” Int. Conf. Web Handling, 10th, Oklahoma State University, Stillwater, 2009.
15. Benson, R.C., J. Dyn. Syst., Meas., Control 124(1): 25(2002). https://doi.org/10.1115/1.1435643.10.1115/1.1435643 ↗
16. Olsen, J.E., “Lateral mechanics of an imperfect web,” Int. Conf. Web Handling, 6th, Oklahoma State University, Stillwater, 2001.
17. Olsen, J.E., “Shear effect and lateral dynamics of imperfect webs,” Int. Conf. Web Handling, 7th, Oklahoma State University, Stillwater,2003.
18. Olsen, J.E., “Lateral mechanics of baggy webs at low tensions,” Int. Conf. Web Handling, 8th, Oklahoma State University, Stillwater,2005.
19. Jones, D.P., “Web sag and the effect of camber on steering.” Int. Conf. Web Handling, 9th, Oklahoma State University, Stillwater, 2007.
20. Olsen, J.E., “An updated model for lateral displacement of nonuniform webs,” Int. Conf. Web Handling, 10th, Oklahoma State University, Stillwater, 2009.
21. Fu, B. and Good, J.K., “Explicit simulations of cambered web steering,” Int. Conf. Web Handling, 13th, Oklahoma State University, Stillwater, 2015.
22. Kniivila, J., “On-line tension profile optimization via moisture profile controls on the newsprint papermaking process,” Int. Conf. Web Handling, 6th, Oklahoma State University, Stillwater, 2001.
23. Niskanen, K., Ed., Mechanics of Paper Products, 1st edn., de Gruyter:Hawthorne, New York, 2012, pp. 94-100.