journal article·2025-08-19

Decoupled Control of CO2 and Nitrate Reduction Intermediates to Enable Efficient Tandem Urea Electrosynthesis

Jiawei Liu, Ruihuan Duan, Yifan Xu, Chu Zhang, Chade Lv, Erhai Hu, Jiajian Gao, Bo Han, Carmen Lee, Zheng Liu, Li Li, Dongshuang Wu, Man-Fai Ng, Qingyu Yan

ACS Nano· Volume 19· Issue 32
Publisher page

Abstract

The direct electrochemical coupling of CO 2 and nitrate (NO 3 – ) offers a sustainable alternative to the energy-intensive Bosch–Meiser process for urea synthesis. However, achieving efficient C–N coupling at single active sites remains challenging due to the kinetic mismatch between CO 2 and NO 3 – reduction, as well as the intricate multistep proton-coupled electron transfer process. Here, we present a sacrificial template-based strategy to synthesize a two-dimensional (2D)/zero-dimensional (0D) FeP 0.9 S 2.9– x /Ag 2 S heterostructure catalyst, enabling the tandem coreduction of CO 2 and nitrate for urea electrosynthesis. Electrochemical studies, in situ measurements, and theoretical calculations together demonstrate that the heterostructures with strongly coupled interfaces not only modulate the electronic structure but also enable decoupled control over NO 3 – and CO 2 reduction. FeP 0.9 S 2.9– x offers a moderate conversion rate from NO 3 – to ammonia, generating *NH 2 intermediates while mitigating overhydrogenation to ammonia. Meanwhile, Ag 2 S with optimized loading facilitates efficient conversion of CO 2 to CO, enabling the diffusion and electrophilic attack of CO on *NH 2, thereby forming the critical *CONH 2 intermediate for urea production. As a result, the FeP 0.9 S 2.9– x /Ag 2 S tandem catalyst achieves a high urea yield rate of 1160.9 μg h –1 mg cat –1 with a Faradaic efficiency (FE) of 15.4% at −0.7 vs reversible hydrogen electrode, outperforming the individual FeP 0.9 S 2.9 nanosheets and Ag 2 S nanoparticles. This study provides key insights into the rational design of heterostructure catalysts that exhibit strong interfacial interactions and allow for decoupled control over parallel reactions to enhance complex coupling processes.
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Research context

OpenAlex topics: Ammonia Synthesis and Nitrogen Reduction · CO2 Reduction Techniques and Catalysts · Covalent Organic Framework Applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials Science and Engineering

Nanyang Technological University

Department of Chemical and Biological Engineering, The Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong 999077, China

Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Republic of Singapore

MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, State Key Laboratory of Space Power-Sources, School of Chemistry and Chemical Engineering

Harbin Institute of Technology

School of Chemistry and Chemical Engineering

Chongqing University

Institute of High Performance Computing (IHPC), Agency for Science, Technology and Research (A*STAR), 1 Fusionopolis Way, Connexis #16-16, Singapore 138632, Republic of Singapore

Funding

Agence Nationale de la Recherche · Research Grants Council, University Grants Committee · Agency for Science, Technology and Research · Ministry of Education - Singapore · National Research Foundation Singapore · Nanyang Technological University · XAFS proposal

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