journal article·2026-07-03

Decoupling Adsorption and Dissociation of Sulfur on Single‐Atom Alloys for Robust CO/CO 2 Methanation

Wenxia Yan, Ying Tang, Zhen He, Han Li, Miao Hu, Moyu Yi, Fangfang Cao, Xingzhu Chen, Rajesh Belgamwar, Jiangbing Li, Haishan Deng, Huabin Zhang, Ying Zhou, Zeai Huang, Kuo‐Wei Huang, Feng Yu

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Abstract

ABSTRACT The industrial synthesis of substitute natural gas via CO/CO 2 methanation is severely hampered by the irreversible deactivation of nickel catalysts by trace sulfur impurities. Overcoming this challenge is difficult because the electronic properties that make nickel active also make it prone to strong sulfur bonding, creating a fundamental scaling relation. Here, we report a robust sulfur‐tolerant catalyst constructed by atomically dispersing ruthenium into a nickel lattice, which breaks this limitation. By leveraging the electronegativity difference between Ru and Ni, we induce a directed charge transfer that functionally decouples sulfur adsorption from the catalytic turnover. Combining in situ spectroscopy and density functional theory, we reveal that electron‐rich Ru single atoms act as deep thermodynamic traps for H 2 S but energetically inhibit its dissociation into poisoning sulfide species. This decoy effect leaves the adjacent electron‐deficient Ni ensemble sites protected and free to drive the methanation reaction. Consequently, the catalyst exhibits exceptional stability in 10 ppm H 2 S stream conditions that rapidly deactivate monometallic counterparts during both CO and CO 2 methanation. This work demonstrates a generalizable electronic immunization strategy to design durable catalysts by spatially separating toxicant adsorption sites from active centers.
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Research context

OpenAlex topics: Catalysts for Methane Reforming · Carbon dioxide utilization in catalysis · CO2 Reduction Techniques and Catalysts

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Affiliations

Key Laboratory for Green Processing of Chemical Engineering of Xinjiang Bingtuan Department School of Chemistry and Chemical Engineering Shihezi University Shihezi P. R. China

Center For Renewable Energy and Storage Technologies and Division of Physical Science and Engineering King Abdullah University of Science and Technology Thuwal Saudi Arabia

Xinjiang Production & Construction Corps Key Laboratory of Green and Intelligent Development and Efficient Utilization of Strategic Mineral Resources College of General Education Xinjiang University of Technology Hotan P. R. China

State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation & School of New Energy and Materials Southwest Petroleum University Chengdu P. R. China

Funding

National Natural Science Foundation of China

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