Rapid, Solventless, Bulk Preparation of Metal Nanoparticle-Decorated Carbon Nanotubes

A rapid, solventless method is described for the decoration of carbon nanotubes with metal nanoparticles. The straightforward two-step process utilizes neither reducing agents nor electric current and involves the dry mixing of a precursor metal salt (e.g., a metal acetate) with carbon nanotubes (single- or multi-walled) followed by heating in an inert atmosphere. The procedure is scalable to multigram quantities and generally applicable to various other carbon substrates (e.g., carbon nanofiber, expanded graphite, and carbon black) and many metal salts (e.g., Ag, Au, Co, Ni, and Pd acetates). As a model system, Ag nanoparticle-decorated carbon nanotube samples were prepared under various mixing techniques, metal loading levels, thermal treatment temperatures, and nanotube oxidative acid treatments. These nanohybrids were characterized by a variety of microscopic and spectroscopic techniques. For example, X-ray diffraction and scanning electron microscopy indicated that the average size of the Ag nanoparticles has little to do with the thermal treatment temperature but can be easily controlled by varying the Ag loading. Raman spectroscopy illustrated both the metal-nanotube electronic interactions and the surface enhancement effect from the Ag nanoparticle attachment. High-resolution transmission electron microscopy captured the in situ salt-to-metal conversion events on the nanotube surface. The mechanistic implications from the characterization results are discussed.