Curvature-Dependent Electrochemo-Mechanics of Silicon during Electrochemical Cycling

Silicon is an emerging anode material due to its high lithium storage capacity. While some commercial batteries now include silicon particles, porous three-dimensional (3D) scaffolded silicon electrodes may enable higher silicon loading by accommodating the silicon volume expansion during lithiation without significant electrode swelling. However, the electrochemomechanical response of silicon films on metal scaffolds remains poorly understood due to the complex scaffold morphology. We explore the role of scaffold curvature in the cycling behavior of silicon films and show that different curvatures exhibit distinctive failure modes. Negative curvature leads to crack opening from tensile and compressive stresses. Positive curvature induces tensile stress-driven buckling. Zero curvature exhibits fragmentation. The electrode morphology and chemistry for these systems are evaluated via scanning transmission electron microscopy with energy-dispersive X-ray spectroscopy (STEM-EDS). COMSOL Multiphysics simulations support that the electrochemo-mechanics of silicon are curvature-dependent. These findings point toward design strategies for 3D architected silicon anodes with improved cycling integrity.