journal article·2018-11-27Open access

Mechanical alloying of CuFe-alumina nanocomposite: study of microstructure, corrosion, and wear properties

Mohammad Baghani, Mahmood Aliofkhazraei, Amir Seyfoori, Mehdi Askari

Abstract

Abstract The effects of adding Al 2 O 3 nanoparticles on the microstructure, tribological, magnetic, and corrosion properties of CuFe-Al 2 O 3 nanocomposites were investigated in this work. The mixture of Cu-25 wt.% Fe powder with 5 vol.% Al 2 O 3 was mechanically milled. X-ray diffraction results revealed that after 60 h of mechanical alloying, CuFe solid solution was formed. Magnetic hysteresis loops of the mechanically alloyed powders were extracted at room temperature. The morphology and elemental analysis of the sintered specimens were studied by field emission scanning electron microscope (SEM). It was observed that uniform distribution and embedding of Al 2 O 3 nanoparticles in the CuFe alloy matrix in nanocomposites were achieved, which exhibited excellent performances. Tribological properties were evaluated through a pin-on-disk wear test, and it was found that by the addition of Al 2 O 3 nanoparticles to CuFe alloy, the weight loss rate was reduced by 30%. The existence of Al 2 O 3 nanoparticles in the matrix of CuFe alloy causes the wear mechanism change from adhesive to abrasive, which means a considerable wear resistance was obtained in nanocomposites. The corrosion properties of the sintered samples in a solution of 3.5% NaCl were studied by potentiodynamic polarization. With the addition of Al 2 O 3 nanoparticles, the corrosion rate of the alloy was reduced by 75%.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Aluminum Alloys Composites Properties · Advanced materials and composites · Microstructure and mechanical properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Materials Science , Faculty of Engineering , Tarbiat Modares University , Tehran , Iran

Department of Materials Science , Faculty of Engineering , Tarbiat Modares University , P.O. Box: 14115-143 , Tehran , Iran ,

School of Metallurgy and Materials Engineering, College of Engineering , University of Tehran , Tehran , Iran

References (50)

Show source-provided references
1. Azabou M, Gharsallah HI, Escoda L, Suñol J, Kolsi A, Khitouni M. Powder Technol. 2012, 224, 338–344.10.1016/j.powtec.2012.03.01610.1016/j.powtec.2012.03.016 ↗
2. Xie Y-P, Zhao S-J. Comp. Mater. Sci. 2011, 50, 2586–2591.10.1016/j.commatsci.2011.03.04610.1016/j.commatsci.2011.03.046 ↗
3. Eckert J, Holzer J, Johnson W. J. Appl. Phys. 1993, 73, 131–141.10.1063/1.35389010.1063/1.353890 ↗
4. Chien C, Liou SH, Kofalt D, Yu W, Egami T, Watson TJ. Phys. Rev. B 1986, 33, 3247.10.1103/PhysRevB.33.324710.1103/PhysRevB.33.3247 ↗
5. Bachmaier A, Kerber M, Setman D, Pippan R. Acta Mater. 2012, 60, 860–871.10.1016/j.actamat.2011.10.04410.1016/j.actamat.2011.10.044 ↗
6. Verhoeven J, Chueh S, Gibson E. J. Mater. Sci. 1989, 24, 1748–1752.10.1007/BF0110570010.1007/BF01105700 ↗
7. Sartale S, Lokhande C. Mater. Chem. Phys. 2001, 70, 274–284.10.1016/S0254-0584(00)00495-810.1016/S0254-0584(00)00495-8 ↗
8. Kravtsova A, Yalovega G, Soldatov A, Yan W, Wei S. J. Alloys Compd. 2009, 469, 42–49.10.1016/j.jallcom.2008.02.01710.1016/j.jallcom.2008.02.017 ↗
9. Crivello J-C, Nobuki T, Kuji T. Mater. Trans. 2008, 49, 527–531.10.2320/matertrans.MRA200718910.2320/matertrans.MRA2007189 ↗
10. Ueda Y, Ikeda S, Mori Y, Zaman H. Mater. Sci. Eng. A Struct. Mater. 1996, 217, 371–375.10.1016/S0921-5093(96)10332-4 ↗
11. Azabou M, Makhlouf T, Saurina J, Escoda L, Sunol J, Khitouni M. Int. J. Adv. Manuf. Technol. 2016, 87, 1–7.10.1007/s00170-016-8551-2 ↗
12. Brock SL. J. Am. Chem. Soc. 2004, 126, 146–179.
13. Ying D, Zhang D. Mater. Sci. Eng. A Struct. Mater. 2000, 286, 152–156.10.1016/S0921-5093(00)00627-410.1016/S0921-5093(00)00627-4 ↗
14. Hwang SJ, Lee J-H. Mater. Sci. Eng. A Struct. Mater. 2005, 405, 140–146.10.1016/j.msea.2005.05.07710.1016/j.msea.2005.05.077 ↗
15. Shehata F, Fathy A, Abdelhameed M, Moustafa S. Mater. Des. 2009, 30, 2756–2762.10.1016/j.matdes.2008.10.00510.1016/j.matdes.2008.10.005 ↗
16. Baghani M, Aliofkhazraei M, Poursalehi R. Powder Metall. 2017, 1, 73–83.10.1080/00325899.2016.1275097 ↗
17. Cullity B. Elements of X-ray Diffraction, 2nd ed., Adisson-Wesley Publishing: USA, 1978.
18. Fogagnolo J, Velasco F, Robert M, Torralba J. Mater. Sci. Eng. A Struct. Mater. 2003, 342, 131–143.10.1016/S0921-5093(02)00246-010.1016/S0921-5093(02)00246-0 ↗
19. Klung H, Alexander L. X-ray Diffraction Procedures, Wiley: New York, EUA, 1962.
20. Suryanarayana C, Norton MG. X-ray Diffraction: a Practical Approach, Springer Science & Business Media: Berlin, Germany, 2013.
21. Baghani M, Aliofkhazraei M, Askari M. Int. J. Miner. Metall. Mater. 2017, 4, 462–472.10.1007/s12613-017-1427-0 ↗
22. Suryanarayana C. Prog. Mater. Sci. 2001, 46, 1–184.10.1016/S0079-6425(99)00010-910.1016/S0079-6425(99)00010-9 ↗
23. Mukhopadhyay N, Mukherjee D, Bera S, Manna I, Manna R. Mater. Sci. Eng. A Struct. 2008, 485, 673–680.10.1016/j.msea.2007.10.03910.1016/j.msea.2007.10.039 ↗
24. Ban I, Stergar J, Drofenik M, Ferk G, Makovec D. J. Magn. Magn. Mater. 2011, 323, 2254–2258.10.1016/j.jmmm.2011.04.00410.1016/j.jmmm.2011.04.004 ↗
25. Nguyen T. Magnetic Nanoparticles: From Fabrication to Clinical Applications, CRC: Boca Raton, FL, 2012.
26. Goupil G, Bonnefont G, Idrissi H, Guay D, Roué L. J. Alloys Compd. 2013, 580, 256–261.10.1016/j.jallcom.2013.05.12810.1016/j.jallcom.2013.05.128 ↗
27. Helle S, Tresse M, Davis B, Guay D, Roué L. J. Electrochem Soc. 2012, 159, E62–E68.10.1149/2.028204jes ↗
28. German RM. Powder Metallurgy and Particulate Materials Processing: the Processes, Materials, Products, Properties, and Applications, Metal Powder Industries Federation Princeton: NJ, 2005.
29. German RM. Sintering Theory and Practice. Sintering Theory and Practice, Wiley-VCH: Weinheim, Germany, 1996, pp. 568, ISBN 0-471-05786-X.
30. Harris P. Int. Mater. Rev. 1995, 40, 97–115.10.1179/imr.1995.40.3.9710.1179/095066095790326102 ↗
31. Baghani M, Aliofkhazraei M, Askari M. Int. J. Mater. Res. 2017, 5, 396–405.10.3139/146.111494 ↗
32. Mangonon PL. The Principles of Materials Selection for Engineering Design, Prentice Hall: London, 1999.
33. Rajković V, Božić D, Popović M, Jovanović M. Sci. Sinter. 2009, 41, 185–192.10.2298/SOS0902185R10.2298/SOS0902185R ↗
34. Mukhtar A, Zhang D, Kong C, Munroe P. Int. J. Mod. Phys. B 2010, 24, 2308–2313.10.1142/S021797921006484810.1142/S0217979210064848 ↗
35. Shehata F, Abdelhameed M, Fathy A, Elmahdy M. Open J. Met. 2011, 1, 25.10.4236/ojmetal.2011.1200410.4236/ojmetal.2011.12004 ↗
36. Jach K, Pietrzak K, Wajler A, Sidorowicz A, Brykała U. Arch. Metall. Mater. 2013, 58, 1425–1428.10.2478/amm-2013-018810.2478/amm-2013-0188 ↗
37. Vencl A, Rajkovic V, Zivic F. Proceedings of the 8th International Conference on Tribology–BALKANTRIB ‘14, Sinaia, Romania, 2014, pp. 30.10–01.11.
38. Zhou G, Ding H, Zhang Y, David H, Aihui L. Metallurgia 2009, 15, 169–179.
39. Soleimanpour A, Abachi P, Purazrang K. Tribol. Mater. Surf. Interfaces 2009, 3, 125–131.10.1179/175158309X1256042460515010.1179/175158309X12560424605150 ↗
40. Zhang Y, Wang K, Han Z, Liu G. Wear 2007, 262, 1463–1470.10.1016/j.wear.2007.01.01210.1016/j.wear.2007.01.012 ↗
41. Fathy A, Shehata F, Abdelhameed M, Elmahdy M. Mater. Des. 2012, 36, 100–107.10.1016/j.matdes.2011.10.02110.1016/j.matdes.2011.10.021 ↗
42. Kaczmar J, Granat K, Grodzka E, Kurzawa A. Archives of Foundry Engineering 2012, 13, 33–36.10.2478/afe-2013-0037 ↗
43. Shehata F, Fathy A, Abdelhameed M, Moustafa S. J. Alloys Compd. 2009, 476, 300–305.10.1016/j.jallcom.2008.08.06510.1016/j.jallcom.2008.08.065 ↗
44. Ramesh C, Ahmed RN, Mujeebu M, Abdullah M. Mater. Des. 2009, 30, 1957–1965.10.1016/j.matdes.2008.09.00510.1016/j.matdes.2008.09.005 ↗
45. Baghani M, Aliofkhazraei M, Seyfoori A, Askari M. Trans. Indian Inst. Met. 2017, 17, 1671–1680.10.1007/s12666-016-0966-9 ↗
46. Sun H, Wheat H. J. Mater. Sci. 1993, 28, 5435–5442.10.1007/BF0036781210.1007/BF00367812 ↗
47. Koivuluoto H, Vuoristo P. J. Therm. Spray Technol. 2010, 19, 1081–1092.10.1007/s11666-010-9491-210.1007/s11666-010-9491-2 ↗
48. Lampke T, Leopold A, Dietrich D, Alisch G, Wielage B. Surf. Coat. Technol. 2006, 201, 3510–3517.10.1016/j.surfcoat.2006.08.07310.1016/j.surfcoat.2006.08.073 ↗
49. Almomani MA, Nemrat MH. J. Alloys Compd. 2016, 679, 104–114.10.1016/j.jallcom.2016.04.00610.1016/j.jallcom.2016.04.006 ↗
50. Praveen BM, Venkatesha TV. Appl. Surf. Sci. 2008, 254, 2418–2424.10.1016/j.apsusc.2007.09.04710.1016/j.apsusc.2007.09.047 ↗