journal article·2026-01Open access

In-situ observations of tricalcium silicate formation in modified electric arc furnace slag under different temperature regimes

Mingrui Yang, Zhiming Yan, Zushu Li

Abstract

Electric Arc Furnace (EAF) steelmaking slag is a significant byproduct generated during EAF steelmaking and utilizing EAF slag for cement clinker production potentially offers both economic and environmental benefits. The formation of tricalcium silicate (C 3 S - 3CaO∙SiO 2 ) in EAF slag, the principal hydration phase in Portland cement clinker, plays a critical role in enabling the utilization of EAF slag for cement production. In this study, we conducted in-situ observations of C 3 S formation and slag crystallization in modified EAF slags under varying temperature regimes. The results indicated that rapid cooling from 1600 °C to room temperature at a cooling rate of -1500 K/min °C led to the formation of a layered structure consisting of dicalcium silicate (C 2 S) and a calcium ferrite (CF) based slag. The process of C 3 S crystal growth was observed under both isothermal and non-isothermal conditions. Under isothermal condition with low degree of undercooling, the C 3 S crystals predominantly formed equiaxed shapes, whereas higher undercooling levels promoted the development of dendrites C 3 S. The growth of C 3 S crystals is accompanied by the transformation of C 2 S via the reaction: C 2 S (s) + CaO (l) → C 3 S (s). Extending the holding time at 1600 °C enhanced C 3 S nucleation, resulting in a higher C 3 S content in the slag.
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Research context

OpenAlex topics: Metallurgical Processes and Thermodynamics · Bauxite Residue and Utilization · Metal Extraction and Bioleaching

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