journal article·2026-01-23Open access

Nonlinear molecular weight dependency in polystyrene and its nanocomposites: deciphering anomalous gas permeation selectivity in water vapor-oxygen-hydrogen barrier systems

Jie Su, Suyang Lu, Sisi Yu, Haoran Zhan, Jintai Li, Kai Liu, Kui Li, Dexin Feng, Zhoukun He, Xiaorong Lan, Wei Feng

Abstract

Abstract Polystyrene (PS) and its nanocomposites have shown considerable potential as selective barriers for gas permeation, yet the influence of molecular weight (MW) on their gas transport behavior remains insufficiently understood. In this study, three PS samples with ascending MWs (PS1–PS3) and their reduced graphene oxide (rGO) nanocomposites (PS1-G–PS3-G) were prepared via hot pressing. Notably, the water vapor transmission rate (WVTR) exhibited a non-monotonic dependence on MW, increasing from 1.50 g/m 2 ·day (PS1) to 1.59 g/m 2 ·day (PS2), then decreasing to 1.27 g/m 2 ·day (PS3). A similar trend was observed in the nanocomposites, which displayed lower WVTR values (0.54, 0.61, and 0.48 g/m 2 ·day, respectively). In contrast, the oxygen transmission rate (OTR) rose sharply with MW – from 509.41 g/m 2 ·day (PS1) to 1,119.8 g/m 2 ·day (PS2) and further to 4,586.11 g/m 2 ·day (PS3) – while rGO incorporation substantially suppressed oxygen permeability (40.72, 58.09, and 138.32 g/m 2 ·day, respectively). Hydrogen transmission rates (HTR) varied only slightly among the PS samples (830, 842, and 907 cm 2 /(m 2 ·day·0.1 MPa), and the addition of rGO induced minimal changes. Among all samples, PS1 and PS1-G exhibited the most favorable barrier selectivity, combining strong water and oxygen resistance with retained hydrogen permeability. These results demonstrate that MW plays a decisive role in governing gas barrier selectivity and provide design insights for optimizing polymer nanocomposites in advanced barrier applications.
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Research context

OpenAlex topics: Membrane Separation and Gas Transport · Graphene research and applications · Polymer crystallization and properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical Engineering , Chengdu University , Chengdu , 610106 , China

Research Center of Composites & Surface and Interface Engineering , Chengdu University , Chengdu , 610106 , China

Chengdu Development Center of Science and Technology , China Academy of Engineering Physics , Chengdu , 610207 , China

Luzhou Key Laboratory of Oral & Maxillofacial Reconstruction and Regeneration , The Affiliated Stomatological Hospital, Southwest Medical University , Luzhou , 646000 , China

Institute of Stomatology , Southwest Medical University , Luzhou , 646000 , China

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