journal article·2021-12-09Open access

Mechanical property of octahedron Ti6Al4V fabricated by selective laser melting

Yun Zhai, Sibo He, Lei Lei, Tianmin Guan

Abstract

Abstract The stress shielding effect is a critical issue for implanted prosthesis due to the difference in elastic modulus between the implanted material and the human bone. The adjustment of the elastic modulus of implants by modification of the lattice structure is the key to the research in the field of implanted prosthesis. Our work focuses on the basic unit structure of octahedron Ti6Al4V. The equivalent elastic modulus and equivalent density of porous structure are optimized according to the mechanical properties of human bone tissue by adjusting the edge diameter and side length of octahedral lattice. Macroscopic long-range ordered arrangement of lattice structures is fabricated by selective laser melting (SLM) technology. Finite element simulation is performed to calculate the mechanical property of octahedron Ti6Al4V. Scanning electronic microscopy is applied to observe the microstructure of octahedron alloy and its cross section morphology of fracture. Standard compression test is performed for the stress–strain behavior of the specimen. Our results show that the octahedral lattice with the edge diameter of 0.4 mm and unit cell length of 1.5 mm has the best mechanical property which is close to the human bone. The value of equivalent elastic modulus increases with the increase in the edge diameter. The SLM technology proves to be an effective processing way for the fabrication of complex microstructures with porosity. In addition, the specimen exhibits isotropic mechanical performance and homogeneity which significantly meet the requirement of implanted prosthetic medical environment.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · Bone Tissue Engineering Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Mechanical Engineering, Dalian Jiaotong University , Dalian 116028 , China

References (48)

Show source-provided references
1. Niinomi, M. Mechanical properties of biomedical titanium alloys. Materials Science and Engineering: A, Vol. 243, No. 1, 1998, pp. 231–236.10.1016/S0921-5093(97)00806-X ↗
2. Peighambardoust, N. S., A. A. Alamdari, U. Unal, and A. Motallebzadeh. In vitro biocompatibility evaluation of Ti1.5ZrTa0.5Nb0.5Hf0.5 refractory high-entropy alloy film for orthopedic implants: Microstructural, mechanical properties and corrosion behavior. Journal of Alloys and Compounds, Vol. 883, 2021, id. 160786.10.1016/j.jallcom.2021.160786 ↗
3. Lihuang, W., J. M. Liu Jiannan, H. Jing, and J. Xuejun. Preparation and biocompatibility of hierarchical porous strucrture on Ti alloys surface via integrated processes. Journal of Functional Materials, Vol. 52, No. 7, 2021, pp. 7024–7031.
4. Meijuanzhang, H. N., J. Zhongqiang, G. Fuhui, Q. Xiwang, and Z. Langping. Aeronautical cast Ti alloy and forming technology development. Journal of Aeronautical Materials, Vol. 36, No. 3, 2016, pp. 13–19.
5. Guo, Z. M. L. B. X., F. Yang, C. G. Chen, H. Y. Wang, and C. Zhang. Research progress in preparation technology of powder metallurgy titanium alloy. Powder Metallurgy Industry, Vol. 30, No. 176, 2020, pp. 6–12.
6. Liu, S. and Y. C. Shin. Additive manufacturing of Ti6Al4V alloy: A review. Materials & Design, Vol. 164, 2019, id. 107552.10.1016/j.matdes.2018.107552 ↗
7. Niinomi, M. and M. Nakai. Titanium-based biomaterials for preventing stress shielding between implant devices and bone. International Journal of Biomaterials, Vol. 2011, 2011, id. 836587.10.1155/2011/836587 ↗
8. Chang, J.-H., J.-F. Liu, Y.-S. Sun, C.-P. Wu, H.-H. Huang, and Y. Han. Mesoporous surface topography promotes bone cell differentiation on low elastic modulus Ti–25Nb–25Zr alloys for bone implant applications. Journal of Alloys and Compounds, Vol. 707, 2017, pp. 220–226.10.1016/j.jallcom.2016.12.206 ↗
9. Zadpoor, A. A. Mechanics of additively manufactured biomaterials. Journal of the Mechanical Behavior of Biomedical Materials, Vol. 70, 2017, pp. 1–6.10.1016/j.jmbbm.2017.03.018 ↗
10. Han, C., Y. Li, Q. Wang, S. Wen, Q. Wei, C. Yan, et al. Continuous functionally graded porous titanium scaffolds manufactured by selective laser melting for bone implants. Journal of the Mechanical Behavior of Biomedical Materials, Vol. 80, 2018, pp. 119–127.10.1016/j.jmbbm.2018.01.013 ↗
11. Song, Z. M., N. Chen, J. H. Liu, H. Tang, X. Deng, W. S. Xi, et al. Biological effect of food additive titanium dioxide nanoparticles on intestine: an in vitro study. Journal of Applied Toxicology, Vol. 35, No. 10, 2015, pp. 1169–1178.10.1002/jat.3171 ↗
12. Walschot, L. H., R. Aquarius, N. Verdonschot, P. Buma, and B. W. Schreurs. Porous titanium particles for acetabular reconstruction in total hip replacement show extensive bony armoring after 15 weeks. A loaded in vivo study in 10 goats. Acta Orthop, Vol. 85, No. 6, 2014, pp. 600–608.10.3109/17453674.2014.960660 ↗
13. Wehmöller, M., P. H. Warnke, C. Zilian, and H. Eufinger. Implant design and production – a new approach by selective laser melting. International Congress Series, Vol. 1281, 2005, pp. 690–695.10.1016/j.ics.2005.03.155 ↗
14. Thomann, U. I. and P. J. Uggowitzer. Wear–corrosion behavior of biocompatible austenitic stainless steels. Wear, Vol. 239, No. 1, 2000, pp. 48–58.10.1016/S0043-1648(99)00372-5 ↗
15. Long, M. and H. J. Rack. Titanium alloys in total joint replacement – a materials science perspective. Biomaterials, Vol. 19, No. 18, 1998, pp. 1621–1639.10.1016/S0142-9612(97)00146-4 ↗
16. Yang, K., H. P. Tang, J. Wang, G. Y. Yang, N. Liu, L. Jia, et al. Research progress on standardized and additive manufacturing of personalized porous tantalum implants. Hot Processing Technology, Vol. 46, No. 22, 2017, pp. 5–8.
17. Li, J. P., P. Habibovic, M. van den Doel, C. E. Wilson, J. R. de Wijn, C. A. van Blitterswijk, et al. Bone ingrowth in porous titanium implants produced by 3D fiber deposition. Biomaterials, Vol. 28, No. 18, 2007, pp. 2810–2820.10.1016/j.biomaterials.2007.02.020 ↗
18. Ziheng, Y. The personalized design and process research of selective laser melting manufacturing of Ti6Al4V tibial implant. Master’s Thesis, South China University of Technology, GuangZhou, 2014.
19. Wei, Z. Study on the structure design of porous dental implants based on SLM technology. Master’s Thesis, Zhejiang University of Technology, HangZhou, 2018.
20. Zhao Pei, J. P., X. Shu, Y. Yang, Z. Yan, and Q. Tao. A method for measuring the aperture of medical metallic porous structures based on rapid prototyping. Mechanical Research and Application, Vol. 30, No. 5, 2017, pp. 9–12.
21. Gibson, L. J. and M. F. Ashby. Cellular solids: Structure and properties, Cambridge University Press, Cambridge, 1997.10.1017/CBO9781139878326 ↗
22. Giorgio, I., M. Spagnuolo, U. Andreaus, D. Scerrato, and A. M. Bersani. In-depth gaze at the astonishing mechanical behavior of bone: A review for designing bio-inspired hierarchical metamaterials. Mathematics and Mechanics of Solids, Vol. 26, No. 7, 2021, pp. 1074–1103.10.1177/1081286520978516 ↗
23. Abali, B. E. and E. Barchiesi. Additive manufacturing introduced substructure and computational determination of metamaterials parameters by means of the asymptotic homogenization. Continuum Mechanics and Thermodynamics, Vol. 33, No. 4, 2021, pp. 993–1009.10.1007/s00161-020-00941-w ↗
24. Liu, R., Z. Song, W. Gao, and A. Luo. Analysis of octahedron unit structure of regular octahedron space deployable arm. Journal of Machine Design, Vol. 30, No. 6, 2013, pp. 72–75.
25. Wang, D., Y. Yang, R. Liu, D. Xiao, and J. Sun. Study on the designing rules and processability of porous structure based on selective laser melting (SLM). Journal of Materials Processing Technology, Vol. 213, No. 10, 2013, pp. 1734–1742.10.1016/j.jmatprotec.2013.05.001 ↗
26. Jetté, B., V. Brailovski, M. Dumas, C. Simoneau, and P. Terriault. Femoral stem incorporating a diamond cubic lattice structure: Design, manufacture and testing. Journal of the Mechanical Behavior of Biomedical Materials, Vol. 77, 2018, pp. 58–72.10.1016/j.jmbbm.2017.08.034 ↗
27. Meng, X. N. Finite element analysis and comparative study of biomechanical properties of 2052–2102 and Plus femoral prosthesis. Doctoral dissertation, Shandong University, Jinan, 2016.
28. Gibson, I. J. and M. F. Ashby. The mechanics of three-dimensional cellular materials. Proceedings of the Royal Society of London A Mathematical and Physical Sciences, Vol. 382, No. 1782, 1982, pp. 43–59.10.1098/rspa.1982.0088 ↗
29. Shao, Y. X., T. M. Guan, Y. Zhu, and X. Y. Chen. Research on key techniques of stress masking effect of implanted prosthesis. Journal of Shenzhen University (Science and Technology Edition), Vol. 38, No. 2, 2021, pp. 1–7.10.3724/SP.J.1249.2021.02201 ↗
30. Taniguchi, N., S. Fujibayashi, M. Takemoto, K. Sasaki, B. Otsuki, T. Nakamura, et al. Effect of pore size on bone ingrowth into porous titanium implants fabricated by additive manufacturing: An in vivo experiment. Materials Science and Engineering: C, Vol. 59, 2016, pp. 690–701.10.1016/j.msec.2015.10.069 ↗
31. Arabnejad, S., R. Burnett Johnston, J. A. Pura, B. Singh, M. Tanzer, and D. Pasini. High-strength porous biomaterials for bone replacement: A strategy to assess the interplay between cell morphology, mechanical properties, bone ingrowth and manufacturing constraints. Acta Biomater, Vol. 30, 2016, pp. 345–356.10.1016/j.actbio.2015.10.048 ↗
32. Hedayati, R., M. Sadighi, M. Mohammadi-Aghdam, and A. A. Zadpoor. Analytical relationships for the mechanical properties of additively manufactured porous biomaterials based on octahedral unit cells. Applied Mathematical Modelling, Vol. 46, 2017, pp. 408–422.10.1016/j.apm.2017.01.076 ↗
33. Wang, C. X. Study on design and fabrication technology of composite structure porous titanium alloy support. Master’s Thesis, Shanghai Jiao Tong University, Jinan, 2015.
34. Zhao, W. Y. Analysis of bone scaffold mechanics and permeability based on minimal curved surface. Doctoral dissertation, Dalian University of Technology, Dalian, 2019.
35. Dumas, M., P. Terriault, and V. Brailovski. Modelling and characterization of a porosity graded lattice structure for additively manufactured biomaterials. Materials & Design, Vol. 121, 2017, pp. 383–392.10.1016/j.matdes.2017.02.021 ↗
36. Onal, E., J. E. Frith, M. Jurg, X. Wu, and A. Molotnikov. Mechanical properties and in vitro behavior of additively manufactured and functionally graded Ti6Al4V porous scaffolds. Metals, Vol. 8, No. 4, 2018, id. 200.10.3390/met8040200 ↗
37. Amin Yavari, S., S. M. Ahmadi, R. Wauthle, B. Pouran, J. Schrooten, H. Weinans, et al. Relationship between unit cell type and porosity and the fatigue behavior of selective laser melted meta-biomaterials. Journal of the Mechanical Behavior of Biomedical Materials, Vol. 43, 2015, pp. 91–100.10.1016/j.jmbbm.2014.12.015 ↗
38. Zhang, B., X. Pei, C. Zhou, Y. Fan, Q. Jiang, A. Ronca, et al. The biomimetic design and 3D printing of customized mechanical properties porous Ti6Al4V scaffold for load-bearing bone reconstruction. Materials & Design, Vol. 152, 2018, pp. 30–39.10.1016/j.matdes.2018.04.065 ↗
39. Yao, X., S. K. Moon, B. Y. Lee, and G. Bi. Effects of heat treatment on microstructures and tensile properties of IN718/TiC nanocomposite fabricated by selective laser melting. International Journal of Precision Engineering and Manufacturing, Vol. 18, No. 12, 2017, pp. 1693–1701.10.1007/s12541-017-0197-y ↗
40. Wang, L., J. Kang, C. Sun, D. Li, Y. Cao, and Z. Jin. Mapping porous microstructures to yield desired mechanical properties for application in 3D printed bone scaffolds and orthopaedic implants. Materials & Design, Vol. 133, 2017, pp. 62–68.10.1016/j.matdes.2017.07.021 ↗
41. Suard, M., G. Martin, P. Lhuissier, R. Dendievel, F. Vignat, J. J. Blandin, et al. Mechanical equivalent diameter of single struts for the stiffness prediction of lattice structures produced by electron beam melting. Additive Manufacturing, Vol. 8, 2015, pp. 124–131.10.1016/j.addma.2015.10.002 ↗
42. Liang, H., Y. Yang, D. Xie, L. Li, N. Mao, C. Wang, et al. Trabecular-like Ti-6Al-4V scaffolds for orthopedic: fabrication by selective laser melting and in vitro biocompatibility. Journal of Materials Science & Technology, Vol. 35, No. 7, 2019, pp. 1284–1297.10.1016/j.jmst.2019.01.012 ↗
43. Dou, J. Research on 3D printing metal bone implant technology. Doctoral dissertation, Shenyang University of Aeronautics and Astronautics, Shenyang, 2018.
44. Wen, C. E., Y. Yamada, K. Shimojima, Y. Chino, T. Asahina, and M. Mabuchi. Processing and mechanical properties of autogenous titanium implant materials. Journal of Materials Science: Materials in Medicine, Vol. 13, No. 4, 2002, pp. 397–401.10.1023/A:1014344819558 ↗
45. He, J. K., D. C. Li, and B. H. Lu. Optimal design and manufacturing process of composite tibial half-joint structure. Journal of Xi’an Jiaotong University, Vol. 40, No. 5, 2006, pp. 563–567.
46. Yang, J. M., Y. Tang, H. Gu, Y. J. Liu, D. Z. Huang, and J. S. Chen. Research and application status of porous structures prepared by 3D printing. Materials Review, Vol. 32, No. 15, 2018, pp. 163–173.
47. de Formanoir, C., M. Suard, R. Dendievel, G. Martin, and S. Godet. Improving the mechanical efficiency of electron beam melted titanium lattice structures by chemical etching. Additive Manufacturing, Vol. 11, 2016, pp. 71–76.10.1016/j.addma.2016.05.001 ↗
48. Barber, H., C. N. Kelly, K. Nelson, and K. Gall. Compressive anisotropy of sheet and strut based porous Ti–6Al–4V scaffolds. Journal of the Mechanical Behavior of Biomedical Materials, Vol. 115, 2021, id. 104243.10.1016/j.jmbbm.2020.104243 ↗