Microstructural design for enhanced mechanical property and shape memory behavior of polyurethane nanocomposites: Role of carbon nanotube, montmorillonite, and their hybrid fillers

Abstract The recent rapid development of technology has demanded smart materials with tailoring a bridge between macro properties and sophisticated micro and nano characteristic. Principally, shape memory polymers (SMPs) will come to play as an indispensable part of numerous aspects of human activity. Nevertheless, the low mechanical strength and thermal conductivity of SMPs have primarily restricted their applications. To impart shape memory behaviour and mechanical properties, we fabricated a series of composites by a feasible and commercial melt-mixing method. Thus, a series of fast heat-actuated shape memory polymer composite with greatly enhanced stretch-ability, mechanical stiffness, dynamic-modulus, rheological qualities, recovery and fixity ratio was prepared by incorporating multi-walled carbon nanotubes (CNT), montmorillonite (MMT) and CNT:MMT hybrid into thermoplastic polyurethane (TPU). Noteworthy, CNT-based specimens exhibited superior mechanical properties than those of MMT-based samples, and interestingly, the hybrid composites featured a synergistic effect due to the sacrificial role of MMT nanoplatelets for adjusting the dispersion of CNT nanotubes. Microstructural observations indicated that the crystallization percentages of the composites were generally higher than that of pristine TPU; therefore, the shape-memory performance of the specimens improved notably in the case of the hybrid composites owing to creating more interfacial zone with CNT:MMT nanoparticles as compared to other simple composites. This study proved that the simultaneous incorporation of CNT and MMT nanoparticles not only granted outstanding mechanical properties, but also improved the overall shape memory behaviour of the composites by systematical localization of the nanoparticles without any functionalization or modification.