Oxidative Molecular Layer Deposition of Amine-Containing Conjugated Polymer Thin Films

Conjugated polymers such as polyethylenedioxythiophene (pEDOT), polypyrrole (pPy), and polyaniline (pAni) exhibit high electrochemical capacities, making them appealing as electrode materials for energy storage, electrochemical desalination, and chemical sensing. Recent work has established the growth of thin films of pEDOT using alternating gas-phase exposures of the EDOT monomer and a metal chloride (e.g., MoCl5) oxidant in a process termed oxidative molecular layer deposition (oMLD). Here, we describe the first demonstration of oMLD of amine-containing conjugated polymers. We find that pyrrole (Py) and MoCl5 undergo self-limiting surface reactions during oMLD exposures to form conformal pPy thin films, but oMLD using aniline (Ani) and p-phenylenediamine (PDA) monomers yields unexpected azo functionality. The formation of azo groups is attributed to an MoCl5-amine surface adduct that spatially constrains polymerization reactions near the amine group and produces azo groups when coupling two primary amines. pPy grown by oMLD exhibits a record-breaking 282 mAh/g capacity in an aqueous electrolyte, and PDA/MoCl5 oMLD yields azo polymers of interest as anode materials for alkali-ion batteries. Alternating between Py and PDA monomers during oMLD produces molecularly assembled copolymers with qualitatively different electrochemical responses from the isolated monomer structures. This work lays the foundation for the growth of conformal thin films of conjugated amine polymers with molecular-level control of composition and thickness.