Experimental investigation and evaluation of shear performance of hollow slab beams strengthened by cavity grouting method

After 20 years of service, multiple web shear cracks were observed in 20 m-span prestressed concrete hollow slab beams. Shear enhancement is required to improve structural safety. To evaluate the strengthening effect of the new material on the hollow slab beam structure, fiber-reinforced cementitious composites (FRCC) were used to fill the cavities at the beam ends, and a comprehensive field load test was carried out on the shear-resistant performance of the actual bridge. The web principal stresses changed before and after strengthening under various working conditions, which were analyzed and compared with the performance of the traditional channel steel technique. The findings show that the web principal stresses are significantly reduced by more than 50 % after filling with FRCC, notably superior to the channel steel technique. In addition, both methods can reduce mid-span deflections by 10–20 %. The channel steel technique specifically enhances transverse connection capabilities. Furthermore, strain responses in the beam end sections were reduced by about 30–45 %. Finally, finite element simulations of single beam strengthening were also conducted to complement the experimental analysis. The simulation results show that the shear span ratio (λ), FRCC length and strand prestress loss remarkably impact the strengthening effect. The ultimate load capacity of the strengthened specimens decreases with the increase of λ and prestress loss and increases with the increase of FRCC length. In conclusion, the utilization of FRCC presents a superior alternative for shear enhancement in prestressed concrete hollow slab beams, offering substantial reductions in web principal stresses and enhanced structural performance compared to the traditional strengthening method.